Merge pull request #381 from wolfmanjm/upstreamedge
[clinton/Smoothieware.git] / src / modules / robot / Robot.cpp
1 /*
2 This file is part of Smoothie (http://smoothieware.org/). The motion control part is heavily based on Grbl (https://github.com/simen/grbl) with additions from Sungeun K. Jeon (https://github.com/chamnit/grbl)
3 Smoothie is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version.
4 Smoothie is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
5 You should have received a copy of the GNU General Public License along with Smoothie. If not, see <http://www.gnu.org/licenses/>.
6 */
7
8 #include "libs/Module.h"
9 #include "libs/Kernel.h"
10
11 #include <math.h>
12 #include <string>
13 using std::string;
14
15 #include "Planner.h"
16 #include "Conveyor.h"
17 #include "Robot.h"
18 #include "nuts_bolts.h"
19 #include "Pin.h"
20 #include "StepperMotor.h"
21 #include "Gcode.h"
22 #include "PublicDataRequest.h"
23 #include "RobotPublicAccess.h"
24 #include "arm_solutions/BaseSolution.h"
25 #include "arm_solutions/CartesianSolution.h"
26 #include "arm_solutions/RotatableCartesianSolution.h"
27 #include "arm_solutions/RostockSolution.h"
28 #include "arm_solutions/JohannKosselSolution.h"
29 #include "arm_solutions/HBotSolution.h"
30 #include "StepTicker.h"
31 #include "checksumm.h"
32 #include "utils.h"
33 #include "ConfigValue.h"
34
35 #define default_seek_rate_checksum CHECKSUM("default_seek_rate")
36 #define default_feed_rate_checksum CHECKSUM("default_feed_rate")
37 #define mm_per_line_segment_checksum CHECKSUM("mm_per_line_segment")
38 #define delta_segments_per_second_checksum CHECKSUM("delta_segments_per_second")
39 #define mm_per_arc_segment_checksum CHECKSUM("mm_per_arc_segment")
40 #define arc_correction_checksum CHECKSUM("arc_correction")
41 #define x_axis_max_speed_checksum CHECKSUM("x_axis_max_speed")
42 #define y_axis_max_speed_checksum CHECKSUM("y_axis_max_speed")
43 #define z_axis_max_speed_checksum CHECKSUM("z_axis_max_speed")
44
45 // arm solutions
46 #define arm_solution_checksum CHECKSUM("arm_solution")
47 #define cartesian_checksum CHECKSUM("cartesian")
48 #define rotatable_cartesian_checksum CHECKSUM("rotatable_cartesian")
49 #define rostock_checksum CHECKSUM("rostock")
50 #define delta_checksum CHECKSUM("delta")
51 #define hbot_checksum CHECKSUM("hbot")
52 #define corexy_checksum CHECKSUM("corexy")
53 #define kossel_checksum CHECKSUM("kossel")
54
55 // stepper motor stuff
56 #define alpha_step_pin_checksum CHECKSUM("alpha_step_pin")
57 #define beta_step_pin_checksum CHECKSUM("beta_step_pin")
58 #define gamma_step_pin_checksum CHECKSUM("gamma_step_pin")
59 #define alpha_dir_pin_checksum CHECKSUM("alpha_dir_pin")
60 #define beta_dir_pin_checksum CHECKSUM("beta_dir_pin")
61 #define gamma_dir_pin_checksum CHECKSUM("gamma_dir_pin")
62 #define alpha_en_pin_checksum CHECKSUM("alpha_en_pin")
63 #define beta_en_pin_checksum CHECKSUM("beta_en_pin")
64 #define gamma_en_pin_checksum CHECKSUM("gamma_en_pin")
65
66 #define alpha_steps_per_mm_checksum CHECKSUM("alpha_steps_per_mm")
67 #define beta_steps_per_mm_checksum CHECKSUM("beta_steps_per_mm")
68 #define gamma_steps_per_mm_checksum CHECKSUM("gamma_steps_per_mm")
69
70 #define alpha_max_rate_checksum CHECKSUM("alpha_max_rate")
71 #define beta_max_rate_checksum CHECKSUM("beta_max_rate")
72 #define gamma_max_rate_checksum CHECKSUM("gamma_max_rate")
73
74
75 // new-style actuator stuff
76 #define actuator_checksum CHEKCSUM("actuator")
77
78 #define step_pin_checksum CHECKSUM("step_pin")
79 #define dir_pin_checksum CHEKCSUM("dir_pin")
80 #define en_pin_checksum CHECKSUM("en_pin")
81
82 #define steps_per_mm_checksum CHECKSUM("steps_per_mm")
83 #define max_rate_checksum CHECKSUM("max_rate")
84
85 #define alpha_checksum CHECKSUM("alpha")
86 #define beta_checksum CHECKSUM("beta")
87 #define gamma_checksum CHECKSUM("gamma")
88
89
90 // The Robot converts GCodes into actual movements, and then adds them to the Planner, which passes them to the Conveyor so they can be added to the queue
91 // It takes care of cutting arcs into segments, same thing for line that are too long
92 #define max(a,b) (((a) > (b)) ? (a) : (b))
93
94 Robot::Robot(){
95 this->inch_mode = false;
96 this->absolute_mode = true;
97 this->motion_mode = MOTION_MODE_SEEK;
98 this->select_plane(X_AXIS, Y_AXIS, Z_AXIS);
99 clear_vector(this->last_milestone);
100 this->arm_solution = NULL;
101 seconds_per_minute = 60.0F;
102 }
103
104 //Called when the module has just been loaded
105 void Robot::on_module_loaded() {
106 register_for_event(ON_CONFIG_RELOAD);
107 this->register_for_event(ON_GCODE_RECEIVED);
108 this->register_for_event(ON_GET_PUBLIC_DATA);
109 this->register_for_event(ON_SET_PUBLIC_DATA);
110
111 // Configuration
112 this->on_config_reload(this);
113 }
114
115 void Robot::on_config_reload(void* argument){
116
117 // Arm solutions are used to convert positions in millimeters into position in steps for each stepper motor.
118 // While for a cartesian arm solution, this is a simple multiplication, in other, less simple cases, there is some serious math to be done.
119 // To make adding those solution easier, they have their own, separate object.
120 // Here we read the config to find out which arm solution to use
121 if (this->arm_solution) delete this->arm_solution;
122 int solution_checksum = get_checksum(THEKERNEL->config->value(arm_solution_checksum)->by_default("cartesian")->as_string());
123 // Note checksums are not const expressions when in debug mode, so don't use switch
124 if(solution_checksum == hbot_checksum || solution_checksum == corexy_checksum) {
125 this->arm_solution = new HBotSolution(THEKERNEL->config);
126
127 }else if(solution_checksum == rostock_checksum) {
128 this->arm_solution = new RostockSolution(THEKERNEL->config);
129
130 }else if(solution_checksum == kossel_checksum) {
131 this->arm_solution = new JohannKosselSolution(THEKERNEL->config);
132
133 }else if(solution_checksum == delta_checksum) {
134 // place holder for now
135 this->arm_solution = new RostockSolution(THEKERNEL->config);
136
137 }else if(solution_checksum == rotatable_cartesian_checksum) {
138 this->arm_solution = new RotatableCartesianSolution(THEKERNEL->config);
139
140 }else if(solution_checksum == cartesian_checksum) {
141 this->arm_solution = new CartesianSolution(THEKERNEL->config);
142
143 }else{
144 this->arm_solution = new CartesianSolution(THEKERNEL->config);
145 }
146
147
148 this->feed_rate = THEKERNEL->config->value(default_feed_rate_checksum )->by_default( 100.0F)->as_number();
149 this->seek_rate = THEKERNEL->config->value(default_seek_rate_checksum )->by_default( 100.0F)->as_number();
150 this->mm_per_line_segment = THEKERNEL->config->value(mm_per_line_segment_checksum )->by_default( 0.0F)->as_number();
151 this->delta_segments_per_second = THEKERNEL->config->value(delta_segments_per_second_checksum )->by_default(0.0f )->as_number();
152 this->mm_per_arc_segment = THEKERNEL->config->value(mm_per_arc_segment_checksum )->by_default( 0.5f)->as_number();
153 this->arc_correction = THEKERNEL->config->value(arc_correction_checksum )->by_default( 5 )->as_number();
154
155 this->max_speeds[X_AXIS] = THEKERNEL->config->value(x_axis_max_speed_checksum )->by_default(60000.0F)->as_number() / 60.0F;
156 this->max_speeds[Y_AXIS] = THEKERNEL->config->value(y_axis_max_speed_checksum )->by_default(60000.0F)->as_number() / 60.0F;
157 this->max_speeds[Z_AXIS] = THEKERNEL->config->value(z_axis_max_speed_checksum )->by_default( 300.0F)->as_number() / 60.0F;
158
159 Pin alpha_step_pin;
160 Pin alpha_dir_pin;
161 Pin alpha_en_pin;
162 Pin beta_step_pin;
163 Pin beta_dir_pin;
164 Pin beta_en_pin;
165 Pin gamma_step_pin;
166 Pin gamma_dir_pin;
167 Pin gamma_en_pin;
168
169 alpha_step_pin.from_string( THEKERNEL->config->value(alpha_step_pin_checksum )->by_default("2.0" )->as_string())->as_output();
170 alpha_dir_pin.from_string( THEKERNEL->config->value(alpha_dir_pin_checksum )->by_default("0.5" )->as_string())->as_output();
171 alpha_en_pin.from_string( THEKERNEL->config->value(alpha_en_pin_checksum )->by_default("0.4" )->as_string())->as_output();
172 beta_step_pin.from_string( THEKERNEL->config->value(beta_step_pin_checksum )->by_default("2.1" )->as_string())->as_output();
173 beta_dir_pin.from_string( THEKERNEL->config->value(beta_dir_pin_checksum )->by_default("0.11" )->as_string())->as_output();
174 beta_en_pin.from_string( THEKERNEL->config->value(beta_en_pin_checksum )->by_default("0.10" )->as_string())->as_output();
175 gamma_step_pin.from_string( THEKERNEL->config->value(gamma_step_pin_checksum )->by_default("2.2" )->as_string())->as_output();
176 gamma_dir_pin.from_string( THEKERNEL->config->value(gamma_dir_pin_checksum )->by_default("0.20" )->as_string())->as_output();
177 gamma_en_pin.from_string( THEKERNEL->config->value(gamma_en_pin_checksum )->by_default("0.19" )->as_string())->as_output();
178
179 float steps_per_mm[3] = {
180 THEKERNEL->config->value(alpha_steps_per_mm_checksum)->by_default( 80.0F)->as_number(),
181 THEKERNEL->config->value(beta_steps_per_mm_checksum )->by_default( 80.0F)->as_number(),
182 THEKERNEL->config->value(gamma_steps_per_mm_checksum)->by_default(2560.0F)->as_number(),
183 };
184
185 // TODO: delete or detect old steppermotors
186 // Make our 3 StepperMotors
187 this->alpha_stepper_motor = THEKERNEL->step_ticker->add_stepper_motor( new StepperMotor(alpha_step_pin, alpha_dir_pin, alpha_en_pin) );
188 this->beta_stepper_motor = THEKERNEL->step_ticker->add_stepper_motor( new StepperMotor(beta_step_pin, beta_dir_pin, beta_en_pin ) );
189 this->gamma_stepper_motor = THEKERNEL->step_ticker->add_stepper_motor( new StepperMotor(gamma_step_pin, gamma_dir_pin, gamma_en_pin) );
190
191 alpha_stepper_motor->change_steps_per_mm(steps_per_mm[0]);
192 beta_stepper_motor->change_steps_per_mm(steps_per_mm[1]);
193 gamma_stepper_motor->change_steps_per_mm(steps_per_mm[2]);
194
195 alpha_stepper_motor->max_rate = THEKERNEL->config->value(alpha_max_rate_checksum)->by_default(30000.0F)->as_number() / 60.0F;
196 beta_stepper_motor->max_rate = THEKERNEL->config->value(beta_max_rate_checksum )->by_default(30000.0F)->as_number() / 60.0F;
197 gamma_stepper_motor->max_rate = THEKERNEL->config->value(gamma_max_rate_checksum)->by_default(30000.0F)->as_number() / 60.0F;
198
199 actuators.clear();
200 actuators.push_back(alpha_stepper_motor);
201 actuators.push_back(beta_stepper_motor);
202 actuators.push_back(gamma_stepper_motor);
203
204 // initialise actuator positions to current cartesian position (X0 Y0 Z0)
205 // so the first move can be correct if homing is not performed
206 float actuator_pos[3];
207 arm_solution->cartesian_to_actuator(last_milestone, actuator_pos);
208 for (int i = 0; i < 3; i++)
209 actuators[i]->change_last_milestone(actuator_pos[i]);
210 }
211
212 void Robot::on_get_public_data(void* argument){
213 PublicDataRequest* pdr = static_cast<PublicDataRequest*>(argument);
214
215 if(!pdr->starts_with(robot_checksum)) return;
216
217 if(pdr->second_element_is(speed_override_percent_checksum)) {
218 static float return_data;
219 return_data = 100.0F * 60.0F / seconds_per_minute;
220 pdr->set_data_ptr(&return_data);
221 pdr->set_taken();
222
223 }else if(pdr->second_element_is(current_position_checksum)) {
224 static float return_data[3];
225 return_data[0]= from_millimeters(this->last_milestone[0]);
226 return_data[1]= from_millimeters(this->last_milestone[1]);
227 return_data[2]= from_millimeters(this->last_milestone[2]);
228
229 pdr->set_data_ptr(&return_data);
230 pdr->set_taken();
231 }
232 }
233
234 void Robot::on_set_public_data(void* argument){
235 PublicDataRequest* pdr = static_cast<PublicDataRequest*>(argument);
236
237 if(!pdr->starts_with(robot_checksum)) return;
238
239 if(pdr->second_element_is(speed_override_percent_checksum)) {
240 // NOTE do not use this while printing!
241 float t= *static_cast<float*>(pdr->get_data_ptr());
242 // enforce minimum 10% speed
243 if (t < 10.0F) t= 10.0F;
244
245 this->seconds_per_minute = t / 0.6F; // t * 60 / 100
246 pdr->set_taken();
247 }
248 }
249
250 //A GCode has been received
251 //See if the current Gcode line has some orders for us
252 void Robot::on_gcode_received(void * argument){
253 Gcode* gcode = static_cast<Gcode*>(argument);
254
255 //Temp variables, constant properties are stored in the object
256 uint8_t next_action = NEXT_ACTION_DEFAULT;
257 this->motion_mode = -1;
258
259 //G-letter Gcodes are mostly what the Robot module is interrested in, other modules also catch the gcode event and do stuff accordingly
260 if( gcode->has_g){
261 switch( gcode->g ){
262 case 0: this->motion_mode = MOTION_MODE_SEEK; gcode->mark_as_taken(); break;
263 case 1: this->motion_mode = MOTION_MODE_LINEAR; gcode->mark_as_taken(); break;
264 case 2: this->motion_mode = MOTION_MODE_CW_ARC; gcode->mark_as_taken(); break;
265 case 3: this->motion_mode = MOTION_MODE_CCW_ARC; gcode->mark_as_taken(); break;
266 case 17: this->select_plane(X_AXIS, Y_AXIS, Z_AXIS); gcode->mark_as_taken(); break;
267 case 18: this->select_plane(X_AXIS, Z_AXIS, Y_AXIS); gcode->mark_as_taken(); break;
268 case 19: this->select_plane(Y_AXIS, Z_AXIS, X_AXIS); gcode->mark_as_taken(); break;
269 case 20: this->inch_mode = true; gcode->mark_as_taken(); break;
270 case 21: this->inch_mode = false; gcode->mark_as_taken(); break;
271 case 90: this->absolute_mode = true; gcode->mark_as_taken(); break;
272 case 91: this->absolute_mode = false; gcode->mark_as_taken(); break;
273 case 92: {
274 if(gcode->get_num_args() == 0){
275 clear_vector(this->last_milestone);
276 }else{
277 for (char letter = 'X'; letter <= 'Z'; letter++){
278 if ( gcode->has_letter(letter) )
279 this->last_milestone[letter-'X'] = this->to_millimeters(gcode->get_value(letter));
280 }
281 }
282
283 // TODO: handle any number of actuators
284 float actuator_pos[3];
285 arm_solution->cartesian_to_actuator(last_milestone, actuator_pos);
286
287 for (int i = 0; i < 3; i++)
288 actuators[i]->change_last_milestone(actuator_pos[i]);
289
290 gcode->mark_as_taken();
291 return;
292 }
293 }
294 }else if( gcode->has_m){
295 switch( gcode->m ){
296 case 92: // M92 - set steps per mm
297 if (gcode->has_letter('X'))
298 actuators[0]->change_steps_per_mm(this->to_millimeters(gcode->get_value('X')));
299 if (gcode->has_letter('Y'))
300 actuators[1]->change_steps_per_mm(this->to_millimeters(gcode->get_value('Y')));
301 if (gcode->has_letter('Z'))
302 actuators[2]->change_steps_per_mm(this->to_millimeters(gcode->get_value('Z')));
303 if (gcode->has_letter('F'))
304 seconds_per_minute = gcode->get_value('F');
305
306 gcode->stream->printf("X:%g Y:%g Z:%g F:%g ", actuators[0]->steps_per_mm, actuators[1]->steps_per_mm, actuators[2]->steps_per_mm, seconds_per_minute);
307 gcode->add_nl = true;
308 gcode->mark_as_taken();
309 return;
310 case 114:
311 {
312 char buf[32];
313 int n= snprintf(buf, sizeof(buf), "C: X:%1.3f Y:%1.3f Z:%1.3f",
314 from_millimeters(this->last_milestone[0]),
315 from_millimeters(this->last_milestone[1]),
316 from_millimeters(this->last_milestone[2]));
317 gcode->txt_after_ok.append(buf, n);
318 gcode->mark_as_taken();
319 }
320 return;
321
322 case 203: // M203 Set maximum feedrates in mm/sec
323 if (gcode->has_letter('X'))
324 this->max_speeds[X_AXIS]= gcode->get_value('X');
325 if (gcode->has_letter('Y'))
326 this->max_speeds[Y_AXIS]= gcode->get_value('Y');
327 if (gcode->has_letter('Z'))
328 this->max_speeds[Z_AXIS]= gcode->get_value('Z');
329 if (gcode->has_letter('A'))
330 alpha_stepper_motor->max_rate= gcode->get_value('A');
331 if (gcode->has_letter('B'))
332 beta_stepper_motor->max_rate= gcode->get_value('B');
333 if (gcode->has_letter('C'))
334 gamma_stepper_motor->max_rate= gcode->get_value('C');
335
336 gcode->stream->printf("X:%g Y:%g Z:%g A:%g B:%g C:%g ",
337 this->max_speeds[X_AXIS], this->max_speeds[Y_AXIS], this->max_speeds[Z_AXIS],
338 alpha_stepper_motor->max_rate, beta_stepper_motor->max_rate, gamma_stepper_motor->max_rate);
339 gcode->add_nl = true;
340 gcode->mark_as_taken();
341 break;
342
343 case 204: // M204 Snnn - set acceleration to nnn, NB only Snnn is currently supported
344 gcode->mark_as_taken();
345
346 if (gcode->has_letter('S'))
347 {
348 // TODO for safety so it applies only to following gcodes, maybe a better way to do this?
349 THEKERNEL->conveyor->wait_for_empty_queue();
350 float acc= gcode->get_value('S'); // mm/s^2
351 // enforce minimum
352 if (acc < 1.0F)
353 acc = 1.0F;
354 THEKERNEL->planner->acceleration= acc;
355 }
356 break;
357
358 case 205: // M205 Xnnn - set junction deviation Snnn - Set minimum planner speed
359 gcode->mark_as_taken();
360 if (gcode->has_letter('X'))
361 {
362 float jd= gcode->get_value('X');
363 // enforce minimum
364 if (jd < 0.0F)
365 jd = 0.0F;
366 THEKERNEL->planner->junction_deviation= jd;
367 }
368 if (gcode->has_letter('S'))
369 {
370 float mps= gcode->get_value('S');
371 // enforce minimum
372 if (mps < 0.0F)
373 mps = 0.0F;
374 THEKERNEL->planner->minimum_planner_speed= mps;
375 }
376 break;
377
378 case 220: // M220 - speed override percentage
379 gcode->mark_as_taken();
380 if (gcode->has_letter('S'))
381 {
382 float factor = gcode->get_value('S');
383 // enforce minimum 10% speed
384 if (factor < 10.0F)
385 factor = 10.0F;
386 // enforce maximum 10x speed
387 if (factor > 1000.0F)
388 factor = 1000.0F;
389
390 seconds_per_minute = 6000.0F / factor;
391 }
392 break;
393
394 case 400: // wait until all moves are done up to this point
395 gcode->mark_as_taken();
396 THEKERNEL->conveyor->wait_for_empty_queue();
397 break;
398
399 case 500: // M500 saves some volatile settings to config override file
400 case 503: // M503 just prints the settings
401 gcode->stream->printf(";Steps per unit:\nM92 X%1.5f Y%1.5f Z%1.5f\n", actuators[0]->steps_per_mm, actuators[1]->steps_per_mm, actuators[2]->steps_per_mm);
402 gcode->stream->printf(";Acceleration mm/sec^2:\nM204 S%1.5f\n", THEKERNEL->planner->acceleration);
403 gcode->stream->printf(";X- Junction Deviation, S - Minimum Planner speed:\nM205 X%1.5f S%1.5f\n", THEKERNEL->planner->junction_deviation, THEKERNEL->planner->minimum_planner_speed);
404 gcode->stream->printf(";Max feedrates in mm/sec, XYZ cartesian, ABC actuator:\nM203 X%1.5f Y%1.5f Z%1.5f A%1.5f B%1.5f C%1.5f\n",
405 this->max_speeds[X_AXIS], this->max_speeds[Y_AXIS], this->max_speeds[Z_AXIS],
406 alpha_stepper_motor->max_rate, beta_stepper_motor->max_rate, gamma_stepper_motor->max_rate);
407 gcode->mark_as_taken();
408 break;
409
410 case 665: // M665 set optional arm solution variables based on arm solution. NOTE these are not saved with M500
411 gcode->mark_as_taken();
412 // the parameter args could be any letter except S so try each one
413 for(char c='A';c<='Z';c++) {
414 if(c == 'S') continue; // used for segments per second
415 float v;
416 bool supported= arm_solution->get_optional(c, &v); // retrieve current value if supported
417
418 if(supported && gcode->has_letter(c)) { // set new value if supported
419 v= gcode->get_value(c);
420 arm_solution->set_optional(c, v);
421 }
422 if(supported) { // print all current values of supported options
423 gcode->stream->printf("%c %8.3f ", c, v);
424 gcode->add_nl = true;
425 }
426 }
427 // set delta segments per second
428 if(gcode->has_letter('S')) {
429 this->delta_segments_per_second= gcode->get_value('S');
430 }
431 break;
432 }
433 }
434
435 if( this->motion_mode < 0)
436 return;
437
438 //Get parameters
439 float target[3], offset[3];
440 clear_vector(offset);
441
442 memcpy(target, this->last_milestone, sizeof(target)); //default to last target
443
444 for(char letter = 'I'; letter <= 'K'; letter++){
445 if( gcode->has_letter(letter) ){
446 offset[letter-'I'] = this->to_millimeters(gcode->get_value(letter));
447 }
448 }
449 for(char letter = 'X'; letter <= 'Z'; letter++){
450 if( gcode->has_letter(letter) ){
451 target[letter-'X'] = this->to_millimeters(gcode->get_value(letter)) + ( this->absolute_mode ? 0 : target[letter-'X']);
452 }
453 }
454
455 if( gcode->has_letter('F') )
456 {
457 if( this->motion_mode == MOTION_MODE_SEEK )
458 this->seek_rate = this->to_millimeters( gcode->get_value('F') );
459 else
460 this->feed_rate = this->to_millimeters( gcode->get_value('F') );
461 }
462
463 //Perform any physical actions
464 switch( next_action ){
465 case NEXT_ACTION_DEFAULT:
466 switch(this->motion_mode){
467 case MOTION_MODE_CANCEL: break;
468 case MOTION_MODE_SEEK : this->append_line(gcode, target, this->seek_rate / seconds_per_minute ); break;
469 case MOTION_MODE_LINEAR: this->append_line(gcode, target, this->feed_rate / seconds_per_minute ); break;
470 case MOTION_MODE_CW_ARC: case MOTION_MODE_CCW_ARC: this->compute_arc(gcode, offset, target ); break;
471 }
472 break;
473 }
474
475 // As far as the parser is concerned, the position is now == target. In reality the
476 // motion control system might still be processing the action and the real tool position
477 // in any intermediate location.
478 memcpy(this->last_milestone, target, sizeof(this->last_milestone)); // this->position[] = target[];
479
480 }
481
482 // We received a new gcode, and one of the functions
483 // determined the distance for that given gcode. So now we can attach this gcode to the right block
484 // and continue
485 void Robot::distance_in_gcode_is_known(Gcode* gcode){
486
487 //If the queue is empty, execute immediatly, otherwise attach to the last added block
488 THEKERNEL->conveyor->append_gcode(gcode);
489 }
490
491 // Reset the position for all axes ( used in homing and G92 stuff )
492 void Robot::reset_axis_position(float position, int axis) {
493 this->last_milestone[axis] = position;
494
495 float actuator_pos[3];
496 arm_solution->cartesian_to_actuator(last_milestone, actuator_pos);
497
498 for (int i = 0; i < 3; i++)
499 actuators[i]->change_last_milestone(actuator_pos[i]);
500 }
501
502
503 // Convert target from millimeters to steps, and append this to the planner
504 void Robot::append_milestone( float target[], float rate_mm_s )
505 {
506 float deltas[3];
507 float unit_vec[3];
508 float actuator_pos[3];
509 float millimeters_of_travel;
510
511 // find distance moved by each axis
512 for (int axis = X_AXIS; axis <= Z_AXIS; axis++)
513 deltas[axis] = target[axis] - last_milestone[axis];
514
515 // Compute how long this move moves, so we can attach it to the block for later use
516 millimeters_of_travel = sqrtf( pow( deltas[X_AXIS], 2 ) + pow( deltas[Y_AXIS], 2 ) + pow( deltas[Z_AXIS], 2 ) );
517
518 // find distance unit vector
519 for (int i = 0; i < 3; i++)
520 unit_vec[i] = deltas[i] / millimeters_of_travel;
521
522 // Do not move faster than the configured cartesian limits
523 for (int axis = X_AXIS; axis <= Z_AXIS; axis++)
524 {
525 if ( max_speeds[axis] > 0 )
526 {
527 float axis_speed = fabs(unit_vec[axis] * rate_mm_s);
528
529 if (axis_speed > max_speeds[axis])
530 rate_mm_s *= ( max_speeds[axis] / axis_speed );
531 }
532 }
533
534 // find actuator position given cartesian position
535 arm_solution->cartesian_to_actuator( target, actuator_pos );
536
537 // check per-actuator speed limits
538 for (int actuator = 0; actuator <= 2; actuator++)
539 {
540 float actuator_rate = fabs(actuator_pos[actuator] - actuators[actuator]->last_milestone_mm) * rate_mm_s / millimeters_of_travel;
541
542 if (actuator_rate > actuators[actuator]->max_rate)
543 rate_mm_s *= (actuators[actuator]->max_rate / actuator_rate);
544 }
545
546 // Append the block to the planner
547 THEKERNEL->planner->append_block( actuator_pos, rate_mm_s, millimeters_of_travel, unit_vec );
548
549 // Update the last_milestone to the current target for the next time we use last_milestone
550 memcpy(this->last_milestone, target, sizeof(this->last_milestone)); // this->last_milestone[] = target[];
551
552 }
553
554 // Append a move to the queue ( cutting it into segments if needed )
555 void Robot::append_line(Gcode* gcode, float target[], float rate_mm_s ){
556
557 // Find out the distance for this gcode
558 gcode->millimeters_of_travel = pow( target[X_AXIS]-this->last_milestone[X_AXIS], 2 ) + pow( target[Y_AXIS]-this->last_milestone[Y_AXIS], 2 ) + pow( target[Z_AXIS]-this->last_milestone[Z_AXIS], 2 );
559
560 // We ignore non-moves ( for example, extruder moves are not XYZ moves )
561 if( gcode->millimeters_of_travel < 1e-8F ){
562 return;
563 }
564
565 gcode->millimeters_of_travel = sqrtf(gcode->millimeters_of_travel);
566
567 // Mark the gcode as having a known distance
568 this->distance_in_gcode_is_known( gcode );
569
570 // We cut the line into smaller segments. This is not usefull in a cartesian robot, but necessary for robots with rotational axes.
571 // In cartesian robot, a high "mm_per_line_segment" setting will prevent waste.
572 // In delta robots either mm_per_line_segment can be used OR delta_segments_per_second The latter is more efficient and avoids splitting fast long lines into very small segments, like initial z move to 0, it is what Johanns Marlin delta port does
573 uint16_t segments;
574
575 if(this->delta_segments_per_second > 1.0F) {
576 // enabled if set to something > 1, it is set to 0.0 by default
577 // segment based on current speed and requested segments per second
578 // the faster the travel speed the fewer segments needed
579 // NOTE rate is mm/sec and we take into account any speed override
580 float seconds = gcode->millimeters_of_travel / rate_mm_s;
581 segments= max(1, ceil(this->delta_segments_per_second * seconds));
582 // TODO if we are only moving in Z on a delta we don't really need to segment at all
583
584 }else{
585 if(this->mm_per_line_segment == 0.0F){
586 segments= 1; // don't split it up
587 }else{
588 segments = ceil( gcode->millimeters_of_travel/ this->mm_per_line_segment);
589 }
590 }
591
592 if (segments > 1)
593 {
594 // A vector to keep track of the endpoint of each segment
595 float segment_delta[3];
596 float segment_end[3];
597
598 // How far do we move each segment?
599 for (int i = X_AXIS; i <= Z_AXIS; i++)
600 segment_delta[i] = (target[i] - last_milestone[i]) / segments;
601
602 // segment 0 is already done - it's the end point of the previous move so we start at segment 1
603 // We always add another point after this loop so we stop at segments-1, ie i < segments
604 for (int i = 1; i < segments; i++)
605 {
606 for(int axis=X_AXIS; axis <= Z_AXIS; axis++ )
607 segment_end[axis] = last_milestone[axis] + segment_delta[axis];
608
609 // Append the end of this segment to the queue
610 this->append_milestone(segment_end, rate_mm_s);
611 }
612 }
613
614 // Append the end of this full move to the queue
615 this->append_milestone(target, rate_mm_s);
616
617 // if adding these blocks didn't start executing, do that now
618 THEKERNEL->conveyor->ensure_running();
619 }
620
621
622 // Append an arc to the queue ( cutting it into segments as needed )
623 void Robot::append_arc(Gcode* gcode, float target[], float offset[], float radius, bool is_clockwise ){
624
625 // Scary math
626 float center_axis0 = this->last_milestone[this->plane_axis_0] + offset[this->plane_axis_0];
627 float center_axis1 = this->last_milestone[this->plane_axis_1] + offset[this->plane_axis_1];
628 float linear_travel = target[this->plane_axis_2] - this->last_milestone[this->plane_axis_2];
629 float r_axis0 = -offset[this->plane_axis_0]; // Radius vector from center to current location
630 float r_axis1 = -offset[this->plane_axis_1];
631 float rt_axis0 = target[this->plane_axis_0] - center_axis0;
632 float rt_axis1 = target[this->plane_axis_1] - center_axis1;
633
634 // CCW angle between position and target from circle center. Only one atan2() trig computation required.
635 float angular_travel = atan2(r_axis0*rt_axis1-r_axis1*rt_axis0, r_axis0*rt_axis0+r_axis1*rt_axis1);
636 if (angular_travel < 0) { angular_travel += 2*M_PI; }
637 if (is_clockwise) { angular_travel -= 2*M_PI; }
638
639 // Find the distance for this gcode
640 gcode->millimeters_of_travel = hypotf(angular_travel*radius, fabs(linear_travel));
641
642 // We don't care about non-XYZ moves ( for example the extruder produces some of those )
643 if( gcode->millimeters_of_travel < 0.0001F ){ return; }
644
645 // Mark the gcode as having a known distance
646 this->distance_in_gcode_is_known( gcode );
647
648 // Figure out how many segments for this gcode
649 uint16_t segments = floor(gcode->millimeters_of_travel/this->mm_per_arc_segment);
650
651 float theta_per_segment = angular_travel/segments;
652 float linear_per_segment = linear_travel/segments;
653
654 /* Vector rotation by transformation matrix: r is the original vector, r_T is the rotated vector,
655 and phi is the angle of rotation. Based on the solution approach by Jens Geisler.
656 r_T = [cos(phi) -sin(phi);
657 sin(phi) cos(phi] * r ;
658 For arc generation, the center of the circle is the axis of rotation and the radius vector is
659 defined from the circle center to the initial position. Each line segment is formed by successive
660 vector rotations. This requires only two cos() and sin() computations to form the rotation
661 matrix for the duration of the entire arc. Error may accumulate from numerical round-off, since
662 all float numbers are single precision on the Arduino. (True float precision will not have
663 round off issues for CNC applications.) Single precision error can accumulate to be greater than
664 tool precision in some cases. Therefore, arc path correction is implemented.
665
666 Small angle approximation may be used to reduce computation overhead further. This approximation
667 holds for everything, but very small circles and large mm_per_arc_segment values. In other words,
668 theta_per_segment would need to be greater than 0.1 rad and N_ARC_CORRECTION would need to be large
669 to cause an appreciable drift error. N_ARC_CORRECTION~=25 is more than small enough to correct for
670 numerical drift error. N_ARC_CORRECTION may be on the order a hundred(s) before error becomes an
671 issue for CNC machines with the single precision Arduino calculations.
672 This approximation also allows mc_arc to immediately insert a line segment into the planner
673 without the initial overhead of computing cos() or sin(). By the time the arc needs to be applied
674 a correction, the planner should have caught up to the lag caused by the initial mc_arc overhead.
675 This is important when there are successive arc motions.
676 */
677 // Vector rotation matrix values
678 float cos_T = 1-0.5F*theta_per_segment*theta_per_segment; // Small angle approximation
679 float sin_T = theta_per_segment;
680
681 float arc_target[3];
682 float sin_Ti;
683 float cos_Ti;
684 float r_axisi;
685 uint16_t i;
686 int8_t count = 0;
687
688 // Initialize the linear axis
689 arc_target[this->plane_axis_2] = this->last_milestone[this->plane_axis_2];
690
691 for (i = 1; i<segments; i++) { // Increment (segments-1)
692
693 if (count < this->arc_correction ) {
694 // Apply vector rotation matrix
695 r_axisi = r_axis0*sin_T + r_axis1*cos_T;
696 r_axis0 = r_axis0*cos_T - r_axis1*sin_T;
697 r_axis1 = r_axisi;
698 count++;
699 } else {
700 // Arc correction to radius vector. Computed only every N_ARC_CORRECTION increments.
701 // Compute exact location by applying transformation matrix from initial radius vector(=-offset).
702 cos_Ti = cosf(i*theta_per_segment);
703 sin_Ti = sinf(i*theta_per_segment);
704 r_axis0 = -offset[this->plane_axis_0]*cos_Ti + offset[this->plane_axis_1]*sin_Ti;
705 r_axis1 = -offset[this->plane_axis_0]*sin_Ti - offset[this->plane_axis_1]*cos_Ti;
706 count = 0;
707 }
708
709 // Update arc_target location
710 arc_target[this->plane_axis_0] = center_axis0 + r_axis0;
711 arc_target[this->plane_axis_1] = center_axis1 + r_axis1;
712 arc_target[this->plane_axis_2] += linear_per_segment;
713
714 // Append this segment to the queue
715 this->append_milestone(arc_target, this->feed_rate / seconds_per_minute);
716
717 }
718
719 // Ensure last segment arrives at target location.
720 this->append_milestone(target, this->feed_rate / seconds_per_minute);
721 }
722
723 // Do the math for an arc and add it to the queue
724 void Robot::compute_arc(Gcode* gcode, float offset[], float target[]){
725
726 // Find the radius
727 float radius = hypotf(offset[this->plane_axis_0], offset[this->plane_axis_1]);
728
729 // Set clockwise/counter-clockwise sign for mc_arc computations
730 bool is_clockwise = false;
731 if( this->motion_mode == MOTION_MODE_CW_ARC ){ is_clockwise = true; }
732
733 // Append arc
734 this->append_arc(gcode, target, offset, radius, is_clockwise );
735
736 }
737
738
739 float Robot::theta(float x, float y){
740 float t = atanf(x/fabs(y));
741 if (y>0) {return(t);} else {if (t>0){return(M_PI-t);} else {return(-M_PI-t);}}
742 }
743
744 void Robot::select_plane(uint8_t axis_0, uint8_t axis_1, uint8_t axis_2){
745 this->plane_axis_0 = axis_0;
746 this->plane_axis_1 = axis_1;
747 this->plane_axis_2 = axis_2;
748 }
749
750