add some play to x-carriage
[clinton/prusa3.git] / x-carriage.scad
dissimilarity index 84%
index 9ea328a..8259b69 100644 (file)
-// PRUSA iteration3
-// X carriage
-// GNU GPL v3
-// Josef Průša <josefprusa@me.com>
-// Václav 'ax' Hůla <axtheb@gmail.com>
-// http://www.reprap.org/wiki/Prusa_Mendel
-// http://github.com/prusajr/PrusaMendel
-
-include <configuration.scad>
-use <bushing.scad>
-
-carriage_l = 70;
-
-//upper (long) bearing
-translate([0,0,0])  rotate([0,0,180]) {
-    if (bearing_choice == 2) {
-        linear_bearing(carriage_l, fillet = true);
-        //%linear_bushing(carriage_l);
-    } else {
-        linear_bushing(carriage_l);
-        //%linear_bearing(carriage_l);
-    }
-}
-
-//lower bearing
-translate([45,0,0]) {
-    if (bearing_choice == 2) {
-        linear_bearing(fillet =true);
-        //%linear_bushing(25);
-    } else {
-        linear_bushing(27);
-        //%linear_bearing(30);
-    }
-}
-
-// main plate
-difference(){
-    translate([5,-10,0]) cube_fillet([45-10,5,carriage_l], radius=2);
-    translate([55,-17.5, 67]) rotate([0,70,0]) cube([80,60,60], center = true);
-}
-
-//reduce springiness
-
-translate([6,5,20]) cube([32,5,8]);
-
-/*
-// mounting plate
-difference(){
-    translate([2.5-13.8/2, -17.5,35]) cube([5,35,carriage_l], center = true);
-    translate([2.5-13.8/2, -17.5,35]) cube([7,25,25], center = true);
-    translate([0,-17.5, 35-25]) rotate([0,-90,0]) cylinder(h = 80, r=2.5, $fn=30);
-    translate([0,-17.5, 35+25]) rotate([0,-90,0]) cylinder(h = 80, r=2.5, $fn=30);
-}
-*/
-
-translate([45/2,0,0]){
-
-    // belt dummy
-    %translate([0,0,carriage_l/2]) cube([20,6,carriage_l], center = true);
-
-    //belt flat side
-    translate([-11,0,carriage_l/2]) cube_fillet([2,14,carriage_l], vertical = [3,0,0,0], center = true);
-
-    difference(){
-        translate([-5.5,0,carriage_l/2]) cube_fillet([7,14,carriage_l], vertical = [2,2,0,0], center = true);
-        translate([-5.5,0,carriage_l/2]) cube([9,10,40], center = true);
-
-        intersection() {
-            for (i = [0 : carriage_l/belt_tooth_distance])
-            {
-                translate([-8.5, 0, 1+i*belt_tooth_distance]) cube([2, 10, belt_tooth_distance*belt_tooth_stride], center = true);
-            }
-            translate([0, 0, carriage_l/2]) cube([20, 10, carriage_l], center = true);
-        }
-    }
-
-}
+// PRUSA iteration3
+// X carriage
+// GNU GPL v3
+// Josef Průša <josefprusa@me.com>
+// Václav 'ax' Hůla <axtheb@gmail.com>
+// http://www.reprap.org/wiki/Prusa_Mendel
+// http://github.com/prusajr/PrusaMendel
+
+include <configuration.scad>
+use <bushing.scad>
+// mounting plate
+use <extras/groovemount.scad>
+
+carriage_l = 74;
+carriage_hole_to_side = 5;
+carriage_hole_height = 4;
+
+
+module x_carriage(){
+    mirror([1,0,0]) {
+        difference() {
+            union() {
+                //upper bearing
+                rotate([0,0,180]) {
+                    if (bearing_choice == 2) {
+                        linear_bearing(fillet = true);
+                    } else {
+                        linear_bushing(27);
+                    }
+                }
+
+                //lower bearing
+                translate([xaxis_rod_distance,0,0]) {
+                    if (bearing_choice == 2) {
+                        linear_bearing(carriage_l, fillet = true);
+                    } else {
+                        linear_bushing(carriage_l);
+                    }
+                }
+
+                // main plate
+                //difference(){
+                translate([14,-10,0]) cube_fillet([xaxis_rod_distance - 19,6,carriage_l], radius=2);
+                translate([5.5,-10,0]) cube_fillet([xaxis_rod_distance - 11,6,28], radius=2);
+
+                //translate([55,-17.5, 67]) rotate([0,70,0]) cube([80,60,60], center = true);
+                //}
+
+                //reduce springiness
+
+                translate([6,5,20]) cube([xaxis_rod_distance - 13,5,8]);
+
+
+            translate([20,0,carriage_hole_to_side]) {
+                rotate([90,0,0]) cylinder(r=(carriage_hole_to_side > 5 ? 5 : carriage_hole_to_side), h=12, center=true);
+                }
+            translate([20,0,carriage_l - carriage_hole_to_side]) {
+               rotate([90,0,0]) cylinder(r=(carriage_hole_to_side > 5 ? 5 : carriage_hole_to_side), h=12, center=true);
+                }
+
+                translate([45/2,0,0]){
+
+                    // belt dummy
+                    %translate([0,0,carriage_l/2]) cube([20,6,carriage_l], center = true);
+
+                    //belt flat side
+*                    difference() {
+                    translate([-13.5,0,carriage_l/2]) cube_fillet([7,14,carriage_l], vertical = [3,3,0,0], center = true);
+                    translate([-45/2,0,0]) bushing_negative();
+                    }
+
+                    difference(){
+                        translate([-3.0,0,carriage_l/2]) cube_fillet([11,14,carriage_l], vertical = [2,2,0,0], center = true);
+                        #translate([-3.5,0,(carriage_l+28)/2]) cube([13,10,20], center = true);
+                        translate([-8.5, 0, 0]) cube([2, 10, 28*2+1], center = true);
+                        translate([0,0,28]) intersection() {
+                            for (i = [0 : (carriage_l-28)/belt_tooth_distance])
+                            {
+                                translate([-8.5, 0, 1+i*belt_tooth_distance]) cube([2, 10, belt_tooth_distance*belt_tooth_stride], center = true);
+                            }
+                            translate([0, 0, carriage_l/2]) cube([20, 10, carriage_l], center = true);
+                        }
+                    }
+
+                }
+            }
+            #translate([20,-2,carriage_hole_to_side]) {
+                rotate([90,0,0]) cylinder(r=2.2, h=22, center=true);
+                translate([0,3,0]) rotate([90,90,0]) cylinder(r=9/2, h=carriage_hole_height, $fn=6, center=true);
+                translate([0,3,-3]) cube([8,carriage_hole_height,8], center=true);
+            }
+            #translate([20,-2,carriage_l-carriage_hole_to_side]) {
+                rotate([90,0,0]) cylinder(r=2.2, h=22, center=true);
+                translate([0,3,0]) rotate([90,90,0]) cylinder(r=9/2, h=carriage_hole_height, $fn=6, center=true);
+                translate([0,3,3]) cube([8,carriage_hole_height,8], center=true);
+            }
+            translate([20,-10,(carriage_l+28)/2]) {
+                translate([0,0,m3_nut_diameter/-2]) cube([2.3,m3_nut_diameter_bigger,m3_nut_diameter+0.3]);
+                translate([0,m3_nut_diameter_bigger/2,0]){
+                    rotate([0, 90,0]) cylinder(r=3.2/2,h=10);
+                    rotate([0,-90,0]) cylinder(r=3.2/2,h=30);
+                }
+            }
+        }
+    }
+
+    module holding_plate(){
+        translate([13,-10,0]){
+            difference(){
+                translate([2.5-13.8/2, -17.5,35]) cube([5,35,carriage_l], center = true);
+                translate([2.5-13.8/2, -17.5,35]) cube([7,25,25], center = true);
+                translate([0,-17.5, 35-25]) rotate([0,-90,0]) cylinder(h = 80, r=2.5, $fn=30);
+                translate([0,-17.5, 35+25]) rotate([0,-90,0]) cylinder(h = 80, r=2.5, $fn=30);
+            }
+
+            %translate([-7, -18 ,carriage_l/2]) rotate([-90,0,90]) groovemount();
+        }
+    }
+}
+
+module x_beltclamp(){
+    translate([2,0,0]) difference(){
+        cube_fillet([carriage_l-32,17,7]);
+        translate([carriage_l-32,m3_nut_diameter_bigger,0]/2){
+            cylinder(r=3.2/2,h=30);
+            translate([0,0,7]) mirror([0,0,1]) screw(slant=false,r=1.7,head_drop=3);
+
+        }
+    }
+}
+
+x_carriage();
+translate([carriage_l/-2-10,12,0]) x_beltclamp();
+%translate([-13,-10,carriage_l]) rotate([90,90,90]) x_beltclamp();
+//holding_plate();