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[clinton/Smoothieware.git] / src / modules / robot / Robot.cpp
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1/*
2 This file is part of Smoothie (http://smoothieware.org/). The motion control part is heavily based on Grbl (https://github.com/simen/grbl) with additions from Sungeun K. Jeon (https://github.com/chamnit/grbl)
3 Smoothie is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version.
4 Smoothie is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
5 You should have received a copy of the GNU General Public License along with Smoothie. If not, see <http://www.gnu.org/licenses/>.
6*/
7
8#include "libs/Module.h"
9#include "libs/Kernel.h"
10
11#include <math.h>
12#include <string>
13using std::string;
14
15#include "Planner.h"
16#include "Conveyor.h"
17#include "Robot.h"
18#include "nuts_bolts.h"
19#include "Pin.h"
20#include "StepperMotor.h"
21#include "Gcode.h"
22#include "PublicDataRequest.h"
23#include "RobotPublicAccess.h"
24#include "arm_solutions/BaseSolution.h"
25#include "arm_solutions/CartesianSolution.h"
26#include "arm_solutions/RotatableCartesianSolution.h"
27#include "arm_solutions/LinearDeltaSolution.h"
28#include "arm_solutions/HBotSolution.h"
29#include "StepTicker.h"
30#include "checksumm.h"
31#include "utils.h"
32#include "ConfigValue.h"
33#include "libs/StreamOutput.h"
34
35
36#define default_seek_rate_checksum CHECKSUM("default_seek_rate")
37#define default_feed_rate_checksum CHECKSUM("default_feed_rate")
38#define mm_per_line_segment_checksum CHECKSUM("mm_per_line_segment")
39#define delta_segments_per_second_checksum CHECKSUM("delta_segments_per_second")
40#define mm_per_arc_segment_checksum CHECKSUM("mm_per_arc_segment")
41#define arc_correction_checksum CHECKSUM("arc_correction")
42#define x_axis_max_speed_checksum CHECKSUM("x_axis_max_speed")
43#define y_axis_max_speed_checksum CHECKSUM("y_axis_max_speed")
44#define z_axis_max_speed_checksum CHECKSUM("z_axis_max_speed")
45
46// arm solutions
47#define arm_solution_checksum CHECKSUM("arm_solution")
48#define cartesian_checksum CHECKSUM("cartesian")
49#define rotatable_cartesian_checksum CHECKSUM("rotatable_cartesian")
50#define rostock_checksum CHECKSUM("rostock")
51#define linear_delta_checksum CHECKSUM("linear_delta")
52#define delta_checksum CHECKSUM("delta")
53#define hbot_checksum CHECKSUM("hbot")
54#define corexy_checksum CHECKSUM("corexy")
55#define kossel_checksum CHECKSUM("kossel")
56
57// stepper motor stuff
58#define alpha_step_pin_checksum CHECKSUM("alpha_step_pin")
59#define beta_step_pin_checksum CHECKSUM("beta_step_pin")
60#define gamma_step_pin_checksum CHECKSUM("gamma_step_pin")
61#define alpha_dir_pin_checksum CHECKSUM("alpha_dir_pin")
62#define beta_dir_pin_checksum CHECKSUM("beta_dir_pin")
63#define gamma_dir_pin_checksum CHECKSUM("gamma_dir_pin")
64#define alpha_en_pin_checksum CHECKSUM("alpha_en_pin")
65#define beta_en_pin_checksum CHECKSUM("beta_en_pin")
66#define gamma_en_pin_checksum CHECKSUM("gamma_en_pin")
67
68#define alpha_steps_per_mm_checksum CHECKSUM("alpha_steps_per_mm")
69#define beta_steps_per_mm_checksum CHECKSUM("beta_steps_per_mm")
70#define gamma_steps_per_mm_checksum CHECKSUM("gamma_steps_per_mm")
71
72#define alpha_max_rate_checksum CHECKSUM("alpha_max_rate")
73#define beta_max_rate_checksum CHECKSUM("beta_max_rate")
74#define gamma_max_rate_checksum CHECKSUM("gamma_max_rate")
75
76
77// new-style actuator stuff
78#define actuator_checksum CHEKCSUM("actuator")
79
80#define step_pin_checksum CHECKSUM("step_pin")
81#define dir_pin_checksum CHEKCSUM("dir_pin")
82#define en_pin_checksum CHECKSUM("en_pin")
83
84#define steps_per_mm_checksum CHECKSUM("steps_per_mm")
85#define max_rate_checksum CHECKSUM("max_rate")
86
87#define alpha_checksum CHECKSUM("alpha")
88#define beta_checksum CHECKSUM("beta")
89#define gamma_checksum CHECKSUM("gamma")
90
91
92#define NEXT_ACTION_DEFAULT 0
93#define NEXT_ACTION_DWELL 1
94#define NEXT_ACTION_GO_HOME 2
95
96#define MOTION_MODE_SEEK 0 // G0
97#define MOTION_MODE_LINEAR 1 // G1
98#define MOTION_MODE_CW_ARC 2 // G2
99#define MOTION_MODE_CCW_ARC 3 // G3
100#define MOTION_MODE_CANCEL 4 // G80
101
102#define PATH_CONTROL_MODE_EXACT_PATH 0
103#define PATH_CONTROL_MODE_EXACT_STOP 1
104#define PATH_CONTROL_MODE_CONTINOUS 2
105
106#define PROGRAM_FLOW_RUNNING 0
107#define PROGRAM_FLOW_PAUSED 1
108#define PROGRAM_FLOW_COMPLETED 2
109
110#define SPINDLE_DIRECTION_CW 0
111#define SPINDLE_DIRECTION_CCW 1
112
113// The Robot converts GCodes into actual movements, and then adds them to the Planner, which passes them to the Conveyor so they can be added to the queue
114// It takes care of cutting arcs into segments, same thing for line that are too long
115#define max(a,b) (((a) > (b)) ? (a) : (b))
116
117Robot::Robot()
118{
119 this->inch_mode = false;
120 this->absolute_mode = true;
121 this->motion_mode = MOTION_MODE_SEEK;
122 this->select_plane(X_AXIS, Y_AXIS, Z_AXIS);
123 clear_vector(this->last_milestone);
124 this->arm_solution = NULL;
125 seconds_per_minute = 60.0F;
126 this->clearToolOffset();
127}
128
129//Called when the module has just been loaded
130void Robot::on_module_loaded()
131{
132 register_for_event(ON_CONFIG_RELOAD);
133 this->register_for_event(ON_GCODE_RECEIVED);
134 this->register_for_event(ON_GET_PUBLIC_DATA);
135 this->register_for_event(ON_SET_PUBLIC_DATA);
136
137 // Configuration
138 this->on_config_reload(this);
139}
140
141void Robot::on_config_reload(void *argument)
142{
143
144 // Arm solutions are used to convert positions in millimeters into position in steps for each stepper motor.
145 // While for a cartesian arm solution, this is a simple multiplication, in other, less simple cases, there is some serious math to be done.
146 // To make adding those solution easier, they have their own, separate object.
147 // Here we read the config to find out which arm solution to use
148 if (this->arm_solution) delete this->arm_solution;
149 int solution_checksum = get_checksum(THEKERNEL->config->value(arm_solution_checksum)->by_default("cartesian")->as_string());
150 // Note checksums are not const expressions when in debug mode, so don't use switch
151 if(solution_checksum == hbot_checksum || solution_checksum == corexy_checksum) {
152 this->arm_solution = new HBotSolution(THEKERNEL->config);
153
154 } else if(solution_checksum == rostock_checksum || solution_checksum == kossel_checksum || solution_checksum == delta_checksum || solution_checksum == linear_delta_checksum) {
155 this->arm_solution = new LinearDeltaSolution(THEKERNEL->config);
156
157 } else if(solution_checksum == rotatable_cartesian_checksum) {
158 this->arm_solution = new RotatableCartesianSolution(THEKERNEL->config);
159
160 } else if(solution_checksum == cartesian_checksum) {
161 this->arm_solution = new CartesianSolution(THEKERNEL->config);
162
163 } else {
164 this->arm_solution = new CartesianSolution(THEKERNEL->config);
165 }
166
167
168 this->feed_rate = THEKERNEL->config->value(default_feed_rate_checksum )->by_default( 100.0F)->as_number();
169 this->seek_rate = THEKERNEL->config->value(default_seek_rate_checksum )->by_default( 100.0F)->as_number();
170 this->mm_per_line_segment = THEKERNEL->config->value(mm_per_line_segment_checksum )->by_default( 0.0F)->as_number();
171 this->delta_segments_per_second = THEKERNEL->config->value(delta_segments_per_second_checksum )->by_default(0.0f )->as_number();
172 this->mm_per_arc_segment = THEKERNEL->config->value(mm_per_arc_segment_checksum )->by_default( 0.5f)->as_number();
173 this->arc_correction = THEKERNEL->config->value(arc_correction_checksum )->by_default( 5 )->as_number();
174
175 this->max_speeds[X_AXIS] = THEKERNEL->config->value(x_axis_max_speed_checksum )->by_default(60000.0F)->as_number() / 60.0F;
176 this->max_speeds[Y_AXIS] = THEKERNEL->config->value(y_axis_max_speed_checksum )->by_default(60000.0F)->as_number() / 60.0F;
177 this->max_speeds[Z_AXIS] = THEKERNEL->config->value(z_axis_max_speed_checksum )->by_default( 300.0F)->as_number() / 60.0F;
178
179 Pin alpha_step_pin;
180 Pin alpha_dir_pin;
181 Pin alpha_en_pin;
182 Pin beta_step_pin;
183 Pin beta_dir_pin;
184 Pin beta_en_pin;
185 Pin gamma_step_pin;
186 Pin gamma_dir_pin;
187 Pin gamma_en_pin;
188
189 alpha_step_pin.from_string( THEKERNEL->config->value(alpha_step_pin_checksum )->by_default("2.0" )->as_string())->as_output();
190 alpha_dir_pin.from_string( THEKERNEL->config->value(alpha_dir_pin_checksum )->by_default("0.5" )->as_string())->as_output();
191 alpha_en_pin.from_string( THEKERNEL->config->value(alpha_en_pin_checksum )->by_default("0.4" )->as_string())->as_output();
192 beta_step_pin.from_string( THEKERNEL->config->value(beta_step_pin_checksum )->by_default("2.1" )->as_string())->as_output();
193 beta_dir_pin.from_string( THEKERNEL->config->value(beta_dir_pin_checksum )->by_default("0.11" )->as_string())->as_output();
194 beta_en_pin.from_string( THEKERNEL->config->value(beta_en_pin_checksum )->by_default("0.10" )->as_string())->as_output();
195 gamma_step_pin.from_string( THEKERNEL->config->value(gamma_step_pin_checksum )->by_default("2.2" )->as_string())->as_output();
196 gamma_dir_pin.from_string( THEKERNEL->config->value(gamma_dir_pin_checksum )->by_default("0.20" )->as_string())->as_output();
197 gamma_en_pin.from_string( THEKERNEL->config->value(gamma_en_pin_checksum )->by_default("0.19" )->as_string())->as_output();
198
199 float steps_per_mm[3] = {
200 THEKERNEL->config->value(alpha_steps_per_mm_checksum)->by_default( 80.0F)->as_number(),
201 THEKERNEL->config->value(beta_steps_per_mm_checksum )->by_default( 80.0F)->as_number(),
202 THEKERNEL->config->value(gamma_steps_per_mm_checksum)->by_default(2560.0F)->as_number(),
203 };
204
205 // TODO: delete or detect old steppermotors
206 // Make our 3 StepperMotors
207 this->alpha_stepper_motor = THEKERNEL->step_ticker->add_stepper_motor( new StepperMotor(alpha_step_pin, alpha_dir_pin, alpha_en_pin) );
208 this->beta_stepper_motor = THEKERNEL->step_ticker->add_stepper_motor( new StepperMotor(beta_step_pin, beta_dir_pin, beta_en_pin ) );
209 this->gamma_stepper_motor = THEKERNEL->step_ticker->add_stepper_motor( new StepperMotor(gamma_step_pin, gamma_dir_pin, gamma_en_pin) );
210
211 alpha_stepper_motor->change_steps_per_mm(steps_per_mm[0]);
212 beta_stepper_motor->change_steps_per_mm(steps_per_mm[1]);
213 gamma_stepper_motor->change_steps_per_mm(steps_per_mm[2]);
214
215 alpha_stepper_motor->max_rate = THEKERNEL->config->value(alpha_max_rate_checksum)->by_default(30000.0F)->as_number() / 60.0F;
216 beta_stepper_motor->max_rate = THEKERNEL->config->value(beta_max_rate_checksum )->by_default(30000.0F)->as_number() / 60.0F;
217 gamma_stepper_motor->max_rate = THEKERNEL->config->value(gamma_max_rate_checksum)->by_default(30000.0F)->as_number() / 60.0F;
218
219 actuators.clear();
220 actuators.push_back(alpha_stepper_motor);
221 actuators.push_back(beta_stepper_motor);
222 actuators.push_back(gamma_stepper_motor);
223
224 // initialise actuator positions to current cartesian position (X0 Y0 Z0)
225 // so the first move can be correct if homing is not performed
226 float actuator_pos[3];
227 arm_solution->cartesian_to_actuator(last_milestone, actuator_pos);
228 for (int i = 0; i < 3; i++)
229 actuators[i]->change_last_milestone(actuator_pos[i]);
230
231 //this->clearToolOffset();
232}
233
234void Robot::on_get_public_data(void *argument)
235{
236 PublicDataRequest *pdr = static_cast<PublicDataRequest *>(argument);
237
238 if(!pdr->starts_with(robot_checksum)) return;
239
240 if(pdr->second_element_is(speed_override_percent_checksum)) {
241 static float return_data;
242 return_data = 100.0F * 60.0F / seconds_per_minute;
243 pdr->set_data_ptr(&return_data);
244 pdr->set_taken();
245
246 } else if(pdr->second_element_is(current_position_checksum)) {
247 static float return_data[3];
248 return_data[0] = from_millimeters(this->last_milestone[0]);
249 return_data[1] = from_millimeters(this->last_milestone[1]);
250 return_data[2] = from_millimeters(this->last_milestone[2]);
251
252 pdr->set_data_ptr(&return_data);
253 pdr->set_taken();
254 }
255}
256
257void Robot::on_set_public_data(void *argument)
258{
259 PublicDataRequest *pdr = static_cast<PublicDataRequest *>(argument);
260
261 if(!pdr->starts_with(robot_checksum)) return;
262
263 if(pdr->second_element_is(speed_override_percent_checksum)) {
264 // NOTE do not use this while printing!
265 float t = *static_cast<float *>(pdr->get_data_ptr());
266 // enforce minimum 10% speed
267 if (t < 10.0F) t = 10.0F;
268
269 this->seconds_per_minute = t / 0.6F; // t * 60 / 100
270 pdr->set_taken();
271 } else if(pdr->second_element_is(current_position_checksum)) {
272 float *t = static_cast<float *>(pdr->get_data_ptr());
273 for (int i = 0; i < 3; i++) {
274 this->last_milestone[i] = this->to_millimeters(t[i]);
275 }
276
277 float actuator_pos[3];
278 arm_solution->cartesian_to_actuator(last_milestone, actuator_pos);
279 for (int i = 0; i < 3; i++)
280 actuators[i]->change_last_milestone(actuator_pos[i]);
281
282 pdr->set_taken();
283 }
284}
285
286//A GCode has been received
287//See if the current Gcode line has some orders for us
288void Robot::on_gcode_received(void *argument)
289{
290 Gcode *gcode = static_cast<Gcode *>(argument);
291
292 this->motion_mode = -1;
293
294 //G-letter Gcodes are mostly what the Robot module is interrested in, other modules also catch the gcode event and do stuff accordingly
295 if( gcode->has_g) {
296 switch( gcode->g ) {
297 case 0: this->motion_mode = MOTION_MODE_SEEK; gcode->mark_as_taken(); break;
298 case 1: this->motion_mode = MOTION_MODE_LINEAR; gcode->mark_as_taken(); break;
299 case 2: this->motion_mode = MOTION_MODE_CW_ARC; gcode->mark_as_taken(); break;
300 case 3: this->motion_mode = MOTION_MODE_CCW_ARC; gcode->mark_as_taken(); break;
301 case 17: this->select_plane(X_AXIS, Y_AXIS, Z_AXIS); gcode->mark_as_taken(); break;
302 case 18: this->select_plane(X_AXIS, Z_AXIS, Y_AXIS); gcode->mark_as_taken(); break;
303 case 19: this->select_plane(Y_AXIS, Z_AXIS, X_AXIS); gcode->mark_as_taken(); break;
304 case 20: this->inch_mode = true; gcode->mark_as_taken(); break;
305 case 21: this->inch_mode = false; gcode->mark_as_taken(); break;
306 case 90: this->absolute_mode = true; gcode->mark_as_taken(); break;
307 case 91: this->absolute_mode = false; gcode->mark_as_taken(); break;
308 case 92: {
309 if(gcode->get_num_args() == 0) {
310 clear_vector(this->last_milestone);
311 } else {
312 for (char letter = 'X'; letter <= 'Z'; letter++) {
313 if ( gcode->has_letter(letter) )
314 this->last_milestone[letter - 'X'] = this->to_millimeters(gcode->get_value(letter));
315 }
316 }
317
318 // TODO: handle any number of actuators
319 float actuator_pos[3];
320 arm_solution->cartesian_to_actuator(last_milestone, actuator_pos);
321
322 for (int i = 0; i < 3; i++)
323 actuators[i]->change_last_milestone(actuator_pos[i]);
324
325 gcode->mark_as_taken();
326 return;
327 }
328 }
329 } else if( gcode->has_m) {
330 switch( gcode->m ) {
331 case 92: // M92 - set steps per mm
332 if (gcode->has_letter('X'))
333 actuators[0]->change_steps_per_mm(this->to_millimeters(gcode->get_value('X')));
334 if (gcode->has_letter('Y'))
335 actuators[1]->change_steps_per_mm(this->to_millimeters(gcode->get_value('Y')));
336 if (gcode->has_letter('Z'))
337 actuators[2]->change_steps_per_mm(this->to_millimeters(gcode->get_value('Z')));
338 if (gcode->has_letter('F'))
339 seconds_per_minute = gcode->get_value('F');
340
341 gcode->stream->printf("X:%g Y:%g Z:%g F:%g ", actuators[0]->steps_per_mm, actuators[1]->steps_per_mm, actuators[2]->steps_per_mm, seconds_per_minute);
342 gcode->add_nl = true;
343 gcode->mark_as_taken();
344 return;
345 case 114: {
346 char buf[32];
347 int n = snprintf(buf, sizeof(buf), "C: X:%1.3f Y:%1.3f Z:%1.3f",
348 from_millimeters(this->last_milestone[0]),
349 from_millimeters(this->last_milestone[1]),
350 from_millimeters(this->last_milestone[2]));
351 gcode->txt_after_ok.append(buf, n);
352 gcode->mark_as_taken();
353 }
354 return;
355
356 case 203: // M203 Set maximum feedrates in mm/sec
357 if (gcode->has_letter('X'))
358 this->max_speeds[X_AXIS] = gcode->get_value('X');
359 if (gcode->has_letter('Y'))
360 this->max_speeds[Y_AXIS] = gcode->get_value('Y');
361 if (gcode->has_letter('Z'))
362 this->max_speeds[Z_AXIS] = gcode->get_value('Z');
363 if (gcode->has_letter('A'))
364 alpha_stepper_motor->max_rate = gcode->get_value('A');
365 if (gcode->has_letter('B'))
366 beta_stepper_motor->max_rate = gcode->get_value('B');
367 if (gcode->has_letter('C'))
368 gamma_stepper_motor->max_rate = gcode->get_value('C');
369
370 gcode->stream->printf("X:%g Y:%g Z:%g A:%g B:%g C:%g ",
371 this->max_speeds[X_AXIS], this->max_speeds[Y_AXIS], this->max_speeds[Z_AXIS],
372 alpha_stepper_motor->max_rate, beta_stepper_motor->max_rate, gamma_stepper_motor->max_rate);
373 gcode->add_nl = true;
374 gcode->mark_as_taken();
375 break;
376
377 case 204: // M204 Snnn - set acceleration to nnn, NB only Snnn is currently supported
378 gcode->mark_as_taken();
379
380 if (gcode->has_letter('S')) {
381 // TODO for safety so it applies only to following gcodes, maybe a better way to do this?
382 THEKERNEL->conveyor->wait_for_empty_queue();
383 float acc = gcode->get_value('S'); // mm/s^2
384 // enforce minimum
385 if (acc < 1.0F)
386 acc = 1.0F;
387 THEKERNEL->planner->acceleration = acc;
388 }
389 break;
390
391 case 205: // M205 Xnnn - set junction deviation Snnn - Set minimum planner speed
392 gcode->mark_as_taken();
393 if (gcode->has_letter('X')) {
394 float jd = gcode->get_value('X');
395 // enforce minimum
396 if (jd < 0.0F)
397 jd = 0.0F;
398 THEKERNEL->planner->junction_deviation = jd;
399 }
400 if (gcode->has_letter('S')) {
401 float mps = gcode->get_value('S');
402 // enforce minimum
403 if (mps < 0.0F)
404 mps = 0.0F;
405 THEKERNEL->planner->minimum_planner_speed = mps;
406 }
407 break;
408
409 case 220: // M220 - speed override percentage
410 gcode->mark_as_taken();
411 if (gcode->has_letter('S')) {
412 float factor = gcode->get_value('S');
413 // enforce minimum 10% speed
414 if (factor < 10.0F)
415 factor = 10.0F;
416 // enforce maximum 10x speed
417 if (factor > 1000.0F)
418 factor = 1000.0F;
419
420 seconds_per_minute = 6000.0F / factor;
421 }
422 break;
423
424 case 400: // wait until all moves are done up to this point
425 gcode->mark_as_taken();
426 THEKERNEL->conveyor->wait_for_empty_queue();
427 break;
428
429 case 500: // M500 saves some volatile settings to config override file
430 case 503: { // M503 just prints the settings
431 gcode->stream->printf(";Steps per unit:\nM92 X%1.5f Y%1.5f Z%1.5f\n", actuators[0]->steps_per_mm, actuators[1]->steps_per_mm, actuators[2]->steps_per_mm);
432 gcode->stream->printf(";Acceleration mm/sec^2:\nM204 S%1.5f\n", THEKERNEL->planner->acceleration);
433 gcode->stream->printf(";X- Junction Deviation, S - Minimum Planner speed:\nM205 X%1.5f S%1.5f\n", THEKERNEL->planner->junction_deviation, THEKERNEL->planner->minimum_planner_speed);
434 gcode->stream->printf(";Max feedrates in mm/sec, XYZ cartesian, ABC actuator:\nM203 X%1.5f Y%1.5f Z%1.5f A%1.5f B%1.5f C%1.5f\n",
435 this->max_speeds[X_AXIS], this->max_speeds[Y_AXIS], this->max_speeds[Z_AXIS],
436 alpha_stepper_motor->max_rate, beta_stepper_motor->max_rate, gamma_stepper_motor->max_rate);
437
438 // get or save any arm solution specific optional values
439 BaseSolution::arm_options_t options;
440 if(arm_solution->get_optional(options) && !options.empty()) {
441 gcode->stream->printf(";Optional arm solution specific settings:\nM665");
442 for(auto &i : options) {
443 gcode->stream->printf(" %c%1.4f", i.first, i.second);
444 }
445 gcode->stream->printf("\n");
446 }
447 gcode->mark_as_taken();
448 break;
449 }
450
451 case 665: { // M665 set optional arm solution variables based on arm solution.
452 gcode->mark_as_taken();
453 // the parameter args could be any letter except S so ask solution what options it supports
454 BaseSolution::arm_options_t options;
455 if(arm_solution->get_optional(options)) {
456 for(auto &i : options) {
457 // foreach optional value
458 char c = i.first;
459 if(gcode->has_letter(c)) { // set new value
460 i.second = gcode->get_value(c);
461 }
462 // print all current values of supported options
463 gcode->stream->printf("%c: %8.4f ", i.first, i.second);
464 gcode->add_nl = true;
465 }
466 // set the new options
467 arm_solution->set_optional(options);
468 }
469
470 // set delta segments per second, not saved by M500
471 if(gcode->has_letter('S')) {
472 this->delta_segments_per_second = gcode->get_value('S');
473 }
474 break;
475 }
476 }
477 }
478
479 if( this->motion_mode < 0)
480 return;
481
482 //Get parameters
483 float target[3], offset[3];
484 clear_vector(offset);
485
486 memcpy(target, this->last_milestone, sizeof(target)); //default to last target
487
488 for(char letter = 'I'; letter <= 'K'; letter++) {
489 if( gcode->has_letter(letter) ) {
490 offset[letter - 'I'] = this->to_millimeters(gcode->get_value(letter));
491 }
492 }
493 for(char letter = 'X'; letter <= 'Z'; letter++) {
494 if( gcode->has_letter(letter) ) {
495 target[letter - 'X'] = this->to_millimeters(gcode->get_value(letter)) + (this->absolute_mode ? this->toolOffset[letter - 'X'] : target[letter - 'X']);
496 }
497 }
498
499 if( gcode->has_letter('F') ) {
500 if( this->motion_mode == MOTION_MODE_SEEK )
501 this->seek_rate = this->to_millimeters( gcode->get_value('F') );
502 else
503 this->feed_rate = this->to_millimeters( gcode->get_value('F') );
504 }
505
506 //Perform any physical actions
507 switch(this->motion_mode) {
508 case MOTION_MODE_CANCEL: break;
509 case MOTION_MODE_SEEK : this->append_line(gcode, target, this->seek_rate / seconds_per_minute ); break;
510 case MOTION_MODE_LINEAR: this->append_line(gcode, target, this->feed_rate / seconds_per_minute ); break;
511 case MOTION_MODE_CW_ARC:
512 case MOTION_MODE_CCW_ARC: this->compute_arc(gcode, offset, target ); break;
513 }
514
515 // last_milestone was set to target in append_milestone, no need to do it again
516
517}
518
519// We received a new gcode, and one of the functions
520// determined the distance for that given gcode. So now we can attach this gcode to the right block
521// and continue
522void Robot::distance_in_gcode_is_known(Gcode *gcode)
523{
524
525 //If the queue is empty, execute immediatly, otherwise attach to the last added block
526 THEKERNEL->conveyor->append_gcode(gcode);
527}
528
529// Reset the position for all axes ( used in homing and G92 stuff )
530void Robot::reset_axis_position(float position, int axis)
531{
532 this->last_milestone[axis] = position;
533
534 float actuator_pos[3];
535 arm_solution->cartesian_to_actuator(last_milestone, actuator_pos);
536
537 for (int i = 0; i < 3; i++)
538 actuators[i]->change_last_milestone(actuator_pos[i]);
539}
540
541
542// Convert target from millimeters to steps, and append this to the planner
543void Robot::append_milestone( float target[], float rate_mm_s )
544{
545 float deltas[3];
546 float unit_vec[3];
547 float actuator_pos[3];
548 float millimeters_of_travel;
549
550 // find distance moved by each axis
551 for (int axis = X_AXIS; axis <= Z_AXIS; axis++)
552 deltas[axis] = target[axis] - last_milestone[axis];
553
554 // Compute how long this move moves, so we can attach it to the block for later use
555 millimeters_of_travel = sqrtf( pow( deltas[X_AXIS], 2 ) + pow( deltas[Y_AXIS], 2 ) + pow( deltas[Z_AXIS], 2 ) );
556
557 // find distance unit vector
558 for (int i = 0; i < 3; i++)
559 unit_vec[i] = deltas[i] / millimeters_of_travel;
560
561 // Do not move faster than the configured cartesian limits
562 for (int axis = X_AXIS; axis <= Z_AXIS; axis++) {
563 if ( max_speeds[axis] > 0 ) {
564 float axis_speed = fabs(unit_vec[axis] * rate_mm_s);
565
566 if (axis_speed > max_speeds[axis])
567 rate_mm_s *= ( max_speeds[axis] / axis_speed );
568 }
569 }
570
571 // find actuator position given cartesian position
572 arm_solution->cartesian_to_actuator( target, actuator_pos );
573
574 // check per-actuator speed limits
575 for (int actuator = 0; actuator <= 2; actuator++) {
576 float actuator_rate = fabs(actuator_pos[actuator] - actuators[actuator]->last_milestone_mm) * rate_mm_s / millimeters_of_travel;
577
578 if (actuator_rate > actuators[actuator]->max_rate)
579 rate_mm_s *= (actuators[actuator]->max_rate / actuator_rate);
580 }
581
582 // Append the block to the planner
583 THEKERNEL->planner->append_block( actuator_pos, rate_mm_s, millimeters_of_travel, unit_vec );
584
585 // Update the last_milestone to the current target for the next time we use last_milestone
586 memcpy(this->last_milestone, target, sizeof(this->last_milestone)); // this->last_milestone[] = target[];
587
588}
589
590// Append a move to the queue ( cutting it into segments if needed )
591void Robot::append_line(Gcode *gcode, float target[], float rate_mm_s )
592{
593
594 // Find out the distance for this gcode
595 gcode->millimeters_of_travel = pow( target[X_AXIS] - this->last_milestone[X_AXIS], 2 ) + pow( target[Y_AXIS] - this->last_milestone[Y_AXIS], 2 ) + pow( target[Z_AXIS] - this->last_milestone[Z_AXIS], 2 );
596
597 // We ignore non-moves ( for example, extruder moves are not XYZ moves )
598 if( gcode->millimeters_of_travel < 1e-8F ) {
599 return;
600 }
601
602 gcode->millimeters_of_travel = sqrtf(gcode->millimeters_of_travel);
603
604 // Mark the gcode as having a known distance
605 this->distance_in_gcode_is_known( gcode );
606
607 // We cut the line into smaller segments. This is not usefull in a cartesian robot, but necessary for robots with rotational axes.
608 // In cartesian robot, a high "mm_per_line_segment" setting will prevent waste.
609 // In delta robots either mm_per_line_segment can be used OR delta_segments_per_second The latter is more efficient and avoids splitting fast long lines into very small segments, like initial z move to 0, it is what Johanns Marlin delta port does
610 uint16_t segments;
611
612 if(this->delta_segments_per_second > 1.0F) {
613 // enabled if set to something > 1, it is set to 0.0 by default
614 // segment based on current speed and requested segments per second
615 // the faster the travel speed the fewer segments needed
616 // NOTE rate is mm/sec and we take into account any speed override
617 float seconds = gcode->millimeters_of_travel / rate_mm_s;
618 segments = max(1, ceil(this->delta_segments_per_second * seconds));
619 // TODO if we are only moving in Z on a delta we don't really need to segment at all
620
621 } else {
622 if(this->mm_per_line_segment == 0.0F) {
623 segments = 1; // don't split it up
624 } else {
625 segments = ceil( gcode->millimeters_of_travel / this->mm_per_line_segment);
626 }
627 }
628
629 if (segments > 1) {
630 // A vector to keep track of the endpoint of each segment
631 float segment_delta[3];
632 float segment_end[3];
633
634 // How far do we move each segment?
635 for (int i = X_AXIS; i <= Z_AXIS; i++)
636 segment_delta[i] = (target[i] - last_milestone[i]) / segments;
637
638 // segment 0 is already done - it's the end point of the previous move so we start at segment 1
639 // We always add another point after this loop so we stop at segments-1, ie i < segments
640 for (int i = 1; i < segments; i++) {
641 for(int axis = X_AXIS; axis <= Z_AXIS; axis++ )
642 segment_end[axis] = last_milestone[axis] + segment_delta[axis];
643
644 // Append the end of this segment to the queue
645 this->append_milestone(segment_end, rate_mm_s);
646 }
647 }
648
649 // Append the end of this full move to the queue
650 this->append_milestone(target, rate_mm_s);
651
652 // if adding these blocks didn't start executing, do that now
653 THEKERNEL->conveyor->ensure_running();
654}
655
656
657// Append an arc to the queue ( cutting it into segments as needed )
658void Robot::append_arc(Gcode *gcode, float target[], float offset[], float radius, bool is_clockwise )
659{
660
661 // Scary math
662 float center_axis0 = this->last_milestone[this->plane_axis_0] + offset[this->plane_axis_0];
663 float center_axis1 = this->last_milestone[this->plane_axis_1] + offset[this->plane_axis_1];
664 float linear_travel = target[this->plane_axis_2] - this->last_milestone[this->plane_axis_2];
665 float r_axis0 = -offset[this->plane_axis_0]; // Radius vector from center to current location
666 float r_axis1 = -offset[this->plane_axis_1];
667 float rt_axis0 = target[this->plane_axis_0] - center_axis0;
668 float rt_axis1 = target[this->plane_axis_1] - center_axis1;
669
670 // CCW angle between position and target from circle center. Only one atan2() trig computation required.
671 float angular_travel = atan2(r_axis0 * rt_axis1 - r_axis1 * rt_axis0, r_axis0 * rt_axis0 + r_axis1 * rt_axis1);
672 if (angular_travel < 0) {
673 angular_travel += 2 * M_PI;
674 }
675 if (is_clockwise) {
676 angular_travel -= 2 * M_PI;
677 }
678
679 // Find the distance for this gcode
680 gcode->millimeters_of_travel = hypotf(angular_travel * radius, fabs(linear_travel));
681
682 // We don't care about non-XYZ moves ( for example the extruder produces some of those )
683 if( gcode->millimeters_of_travel < 0.0001F ) {
684 return;
685 }
686
687 // Mark the gcode as having a known distance
688 this->distance_in_gcode_is_known( gcode );
689
690 // Figure out how many segments for this gcode
691 uint16_t segments = floor(gcode->millimeters_of_travel / this->mm_per_arc_segment);
692
693 float theta_per_segment = angular_travel / segments;
694 float linear_per_segment = linear_travel / segments;
695
696 /* Vector rotation by transformation matrix: r is the original vector, r_T is the rotated vector,
697 and phi is the angle of rotation. Based on the solution approach by Jens Geisler.
698 r_T = [cos(phi) -sin(phi);
699 sin(phi) cos(phi] * r ;
700 For arc generation, the center of the circle is the axis of rotation and the radius vector is
701 defined from the circle center to the initial position. Each line segment is formed by successive
702 vector rotations. This requires only two cos() and sin() computations to form the rotation
703 matrix for the duration of the entire arc. Error may accumulate from numerical round-off, since
704 all float numbers are single precision on the Arduino. (True float precision will not have
705 round off issues for CNC applications.) Single precision error can accumulate to be greater than
706 tool precision in some cases. Therefore, arc path correction is implemented.
707
708 Small angle approximation may be used to reduce computation overhead further. This approximation
709 holds for everything, but very small circles and large mm_per_arc_segment values. In other words,
710 theta_per_segment would need to be greater than 0.1 rad and N_ARC_CORRECTION would need to be large
711 to cause an appreciable drift error. N_ARC_CORRECTION~=25 is more than small enough to correct for
712 numerical drift error. N_ARC_CORRECTION may be on the order a hundred(s) before error becomes an
713 issue for CNC machines with the single precision Arduino calculations.
714 This approximation also allows mc_arc to immediately insert a line segment into the planner
715 without the initial overhead of computing cos() or sin(). By the time the arc needs to be applied
716 a correction, the planner should have caught up to the lag caused by the initial mc_arc overhead.
717 This is important when there are successive arc motions.
718 */
719 // Vector rotation matrix values
720 float cos_T = 1 - 0.5F * theta_per_segment * theta_per_segment; // Small angle approximation
721 float sin_T = theta_per_segment;
722
723 float arc_target[3];
724 float sin_Ti;
725 float cos_Ti;
726 float r_axisi;
727 uint16_t i;
728 int8_t count = 0;
729
730 // Initialize the linear axis
731 arc_target[this->plane_axis_2] = this->last_milestone[this->plane_axis_2];
732
733 for (i = 1; i < segments; i++) { // Increment (segments-1)
734
735 if (count < this->arc_correction ) {
736 // Apply vector rotation matrix
737 r_axisi = r_axis0 * sin_T + r_axis1 * cos_T;
738 r_axis0 = r_axis0 * cos_T - r_axis1 * sin_T;
739 r_axis1 = r_axisi;
740 count++;
741 } else {
742 // Arc correction to radius vector. Computed only every N_ARC_CORRECTION increments.
743 // Compute exact location by applying transformation matrix from initial radius vector(=-offset).
744 cos_Ti = cosf(i * theta_per_segment);
745 sin_Ti = sinf(i * theta_per_segment);
746 r_axis0 = -offset[this->plane_axis_0] * cos_Ti + offset[this->plane_axis_1] * sin_Ti;
747 r_axis1 = -offset[this->plane_axis_0] * sin_Ti - offset[this->plane_axis_1] * cos_Ti;
748 count = 0;
749 }
750
751 // Update arc_target location
752 arc_target[this->plane_axis_0] = center_axis0 + r_axis0;
753 arc_target[this->plane_axis_1] = center_axis1 + r_axis1;
754 arc_target[this->plane_axis_2] += linear_per_segment;
755
756 // Append this segment to the queue
757 this->append_milestone(arc_target, this->feed_rate / seconds_per_minute);
758
759 }
760
761 // Ensure last segment arrives at target location.
762 this->append_milestone(target, this->feed_rate / seconds_per_minute);
763}
764
765// Do the math for an arc and add it to the queue
766void Robot::compute_arc(Gcode *gcode, float offset[], float target[])
767{
768
769 // Find the radius
770 float radius = hypotf(offset[this->plane_axis_0], offset[this->plane_axis_1]);
771
772 // Set clockwise/counter-clockwise sign for mc_arc computations
773 bool is_clockwise = false;
774 if( this->motion_mode == MOTION_MODE_CW_ARC ) {
775 is_clockwise = true;
776 }
777
778 // Append arc
779 this->append_arc(gcode, target, offset, radius, is_clockwise );
780
781}
782
783
784float Robot::theta(float x, float y)
785{
786 float t = atanf(x / fabs(y));
787 if (y > 0) {
788 return(t);
789 } else {
790 if (t > 0) {
791 return(M_PI - t);
792 } else {
793 return(-M_PI - t);
794 }
795 }
796}
797
798void Robot::select_plane(uint8_t axis_0, uint8_t axis_1, uint8_t axis_2)
799{
800 this->plane_axis_0 = axis_0;
801 this->plane_axis_1 = axis_1;
802 this->plane_axis_2 = axis_2;
803}
804
805void Robot::clearToolOffset()
806{
807 memset(this->toolOffset, 0, sizeof(this->toolOffset));
808}
809
810void Robot::setToolOffset(const float offset[3])
811{
812 memcpy(this->toolOffset, offset, sizeof(this->toolOffset));
813}
814