2 This file is part of Smoothie (http://smoothieware.org/). The motion control part is heavily based on Grbl (https://github.com/simen/grbl).
3 Smoothie is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version.
4 Smoothie is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
5 You should have received a copy of the GNU General Public License along with Smoothie. If not, see <http://www.gnu.org/licenses/>.
8 // TODO : THIS FILE IS LAME, MUST BE MADE MUCH BETTER
10 #include "libs/Module.h"
11 #include "libs/Kernel.h"
13 #include "TemperatureControl.h"
14 #include "TemperatureControlPool.h"
16 #include "modules/robot/Conveyor.h"
17 #include "PublicDataRequest.h"
19 #include "PublicData.h"
20 #include "ToolManagerPublicAccess.h"
21 #include "StreamOutputPool.h"
23 #include "checksumm.h"
25 #include "SlowTicker.h"
26 #include "ConfigValue.h"
27 #include "PID_Autotuner.h"
28 #include "SerialMessage.h"
31 // Temp sensor implementations:
32 #include "Thermistor.h"
36 #include "MRI_Hooks.h"
40 #define sensor_checksum CHECKSUM("sensor")
42 #define readings_per_second_checksum CHECKSUM("readings_per_second")
43 #define max_pwm_checksum CHECKSUM("max_pwm")
44 #define pwm_frequency_checksum CHECKSUM("pwm_frequency")
45 #define bang_bang_checksum CHECKSUM("bang_bang")
46 #define hysteresis_checksum CHECKSUM("hysteresis")
47 #define heater_pin_checksum CHECKSUM("heater_pin")
48 #define max_temp_checksum CHECKSUM("max_temp")
49 #define min_temp_checksum CHECKSUM("min_temp")
51 #define get_m_code_checksum CHECKSUM("get_m_code")
52 #define set_m_code_checksum CHECKSUM("set_m_code")
53 #define set_and_wait_m_code_checksum CHECKSUM("set_and_wait_m_code")
55 #define designator_checksum CHECKSUM("designator")
57 #define p_factor_checksum CHECKSUM("p_factor")
58 #define i_factor_checksum CHECKSUM("i_factor")
59 #define d_factor_checksum CHECKSUM("d_factor")
61 #define i_max_checksum CHECKSUM("i_max")
62 #define windup_checksum CHECKSUM("windup")
64 #define preset1_checksum CHECKSUM("preset1")
65 #define preset2_checksum CHECKSUM("preset2")
67 #define runaway_range_checksum CHECKSUM("runaway_range")
68 #define runaway_heating_timeout_checksum CHECKSUM("runaway_heating_timeout")
70 TemperatureControl::TemperatureControl(uint16_t name
, int index
)
80 TemperatureControl::~TemperatureControl()
85 void TemperatureControl::on_module_loaded()
88 // We start not desiring any temp
89 this->target_temperature
= UNDEFINED
;
90 this->sensor_settings
= false; // set to true if sensor settings have been overriden
95 // Register for events
96 this->register_for_event(ON_GCODE_RECEIVED
);
97 this->register_for_event(ON_GET_PUBLIC_DATA
);
100 this->register_for_event(ON_SECOND_TICK
);
101 this->register_for_event(ON_MAIN_LOOP
);
102 this->register_for_event(ON_SET_PUBLIC_DATA
);
103 this->register_for_event(ON_HALT
);
107 void TemperatureControl::on_halt(void *arg
)
112 this->heater_pin
.set(0);
113 this->target_temperature
= UNDEFINED
;
117 void TemperatureControl::on_main_loop(void *argument
)
119 if (this->temp_violated
) {
120 this->temp_violated
= false;
121 THEKERNEL
->streams
->printf("ERROR : MINTEMP or MAXTEMP triggered on %s. Check your temperature sensors!\n", designator
.c_str());
122 THEKERNEL
->streams
->printf("HALT asserted - reset or M999 required\n");
123 THEKERNEL
->call_event(ON_HALT
, nullptr);
127 // Get configuration from the config file
128 void TemperatureControl::load_config()
132 this->set_m_code
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, set_m_code_checksum
)->by_default(104)->as_number();
133 this->set_and_wait_m_code
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, set_and_wait_m_code_checksum
)->by_default(109)->as_number();
134 this->get_m_code
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, get_m_code_checksum
)->by_default(105)->as_number();
135 this->readings_per_second
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, readings_per_second_checksum
)->by_default(20)->as_number();
137 this->designator
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, designator_checksum
)->by_default(string("T"))->as_string();
139 // Runaway parameters
140 this->runaway_range
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, runaway_range_checksum
)->by_default(0)->as_number();
141 this->runaway_heating_timeout
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, runaway_heating_timeout_checksum
)->by_default(0)->as_number();
143 // Max and min temperatures we are not allowed to get over (Safety)
144 this->max_temp
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, max_temp_checksum
)->by_default(300)->as_number();
145 this->min_temp
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, min_temp_checksum
)->by_default(0)->as_number();
148 this->heater_pin
.from_string( THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, heater_pin_checksum
)->by_default("nc")->as_string());
149 if(this->heater_pin
.connected()){
150 this->readonly
= false;
151 this->heater_pin
.as_output();
154 this->readonly
= true;
157 // For backward compatibility, default to a thermistor sensor.
158 std::string sensor_type
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, sensor_checksum
)->by_default("thermistor")->as_string();
160 // Instantiate correct sensor (TBD: TempSensor factory?)
162 sensor
= nullptr; // In case we fail to create a new sensor.
163 if(sensor_type
.compare("thermistor") == 0) {
164 sensor
= new Thermistor();
165 } else if(sensor_type
.compare("max31855") == 0) {
166 sensor
= new Max31855();
167 } else if(sensor_type
.compare("ad8495") == 0) {
168 sensor
= new AD8495();
170 sensor
= new TempSensor(); // A dummy implementation
172 sensor
->UpdateConfig(temperature_control_checksum
, this->name_checksum
);
174 this->preset1
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, preset1_checksum
)->by_default(0)->as_number();
175 this->preset2
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, preset2_checksum
)->by_default(0)->as_number();
178 // sigma-delta output modulation
181 if(!this->readonly
) {
182 // used to enable bang bang control of heater
183 this->use_bangbang
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, bang_bang_checksum
)->by_default(false)->as_bool();
184 this->hysteresis
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, hysteresis_checksum
)->by_default(2)->as_number();
185 this->windup
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, windup_checksum
)->by_default(false)->as_bool();
186 this->heater_pin
.max_pwm( THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, max_pwm_checksum
)->by_default(255)->as_number() );
187 this->heater_pin
.set(0);
188 set_low_on_debug(heater_pin
.port_number
, heater_pin
.pin
);
189 // activate SD-DAC timer
190 THEKERNEL
->slow_ticker
->attach( THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, pwm_frequency_checksum
)->by_default(2000)->as_number(), &heater_pin
, &Pwm::on_tick
);
195 THEKERNEL
->slow_ticker
->attach( this->readings_per_second
, this, &TemperatureControl::thermistor_read_tick
);
196 this->PIDdt
= 1.0 / this->readings_per_second
;
199 setPIDp( THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, p_factor_checksum
)->by_default(10 )->as_number() );
200 setPIDi( THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, i_factor_checksum
)->by_default(0.3f
)->as_number() );
201 setPIDd( THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, d_factor_checksum
)->by_default(200)->as_number() );
203 if(!this->readonly
) {
204 // set to the same as max_pwm by default
205 this->i_max
= THEKERNEL
->config
->value(temperature_control_checksum
, this->name_checksum
, i_max_checksum
)->by_default(this->heater_pin
.max_pwm())->as_number();
209 this->lastInput
= -1.0;
210 this->last_reading
= 0.0;
213 void TemperatureControl::on_gcode_received(void *argument
)
215 Gcode
*gcode
= static_cast<Gcode
*>(argument
);
218 if( gcode
->m
== this->get_m_code
) {
219 char buf
[32]; // should be big enough for any status
220 int n
= snprintf(buf
, sizeof(buf
), "%s:%3.1f /%3.1f @%d ", this->designator
.c_str(), this->get_temperature(), ((target_temperature
<= 0) ? 0.0 : target_temperature
), this->o
);
221 gcode
->txt_after_ok
.append(buf
, n
);
225 if (gcode
->m
== 305) { // set or get sensor settings
226 if (gcode
->has_letter('S') && (gcode
->get_value('S') == this->pool_index
)) {
227 TempSensor::sensor_options_t args
= gcode
->get_args();
228 args
.erase('S'); // don't include the S
229 if(args
.size() > 0) {
230 // set the new options
231 if(sensor
->set_optional(args
)) {
232 this->sensor_settings
= true;
234 gcode
->stream
->printf("Unable to properly set sensor settings, make sure you specify all required values\n");
238 this->sensor_settings
= false;
241 }else if(!gcode
->has_letter('S')) {
242 gcode
->stream
->printf("%s(S%d): using %s\n", this->designator
.c_str(), this->pool_index
, this->readonly
?"Readonly" : this->use_bangbang
?"Bangbang":"PID");
244 TempSensor::sensor_options_t options
;
245 if(sensor
->get_optional(options
)) {
246 for(auto &i
: options
) {
247 // foreach optional value
248 gcode
->stream
->printf("%s(S%d): %c %1.18f\n", this->designator
.c_str(), this->pool_index
, i
.first
, i
.second
);
256 // readonly sensors don't handle the rest
257 if(this->readonly
) return;
259 if (gcode
->m
== 143) {
260 if (gcode
->has_letter('S') && (gcode
->get_value('S') == this->pool_index
)) {
261 if(gcode
->has_letter('P')) {
262 max_temp
= gcode
->get_value('P');
265 gcode
->stream
->printf("Nothing set NOTE Usage is M143 S0 P300 where <S> is the hotend index and <P> is the maximum temp to set\n");
268 }else if(gcode
->get_num_args() == 0) {
269 gcode
->stream
->printf("Maximum temperature for %s(%d) is %f°C\n", this->designator
.c_str(), this->pool_index
, max_temp
);
272 } else if (gcode
->m
== 301) {
273 if (gcode
->has_letter('S') && (gcode
->get_value('S') == this->pool_index
)) {
274 if (gcode
->has_letter('P'))
275 setPIDp( gcode
->get_value('P') );
276 if (gcode
->has_letter('I'))
277 setPIDi( gcode
->get_value('I') );
278 if (gcode
->has_letter('D'))
279 setPIDd( gcode
->get_value('D') );
280 if (gcode
->has_letter('X'))
281 this->i_max
= gcode
->get_value('X');
282 if (gcode
->has_letter('Y'))
283 this->heater_pin
.max_pwm(gcode
->get_value('Y'));
285 }else if(!gcode
->has_letter('S')) {
286 gcode
->stream
->printf("%s(S%d): Pf:%g If:%g Df:%g X(I_max):%g max pwm: %d O:%d\n", this->designator
.c_str(), this->pool_index
, this->p_factor
, this->i_factor
/ this->PIDdt
, this->d_factor
* this->PIDdt
, this->i_max
, this->heater_pin
.max_pwm(), o
);
289 } else if (gcode
->m
== 500 || gcode
->m
== 503) { // M500 saves some volatile settings to config override file, M503 just prints the settings
290 gcode
->stream
->printf(";PID settings:\nM301 S%d P%1.4f I%1.4f D%1.4f X%1.4f Y%d\n", this->pool_index
, this->p_factor
, this->i_factor
/ this->PIDdt
, this->d_factor
* this->PIDdt
, this->i_max
, this->heater_pin
.max_pwm());
292 gcode
->stream
->printf(";Max temperature setting:\nM143 S%d P%1.4f\n", this->pool_index
, this->max_temp
);
294 if(this->sensor_settings
) {
295 // get or save any sensor specific optional values
296 TempSensor::sensor_options_t options
;
297 if(sensor
->get_optional(options
) && !options
.empty()) {
298 gcode
->stream
->printf(";Optional temp sensor specific settings:\nM305 S%d", this->pool_index
);
299 for(auto &i
: options
) {
300 gcode
->stream
->printf(" %c%1.18f", i
.first
, i
.second
);
302 gcode
->stream
->printf("\n");
306 } else if( ( gcode
->m
== this->set_m_code
|| gcode
->m
== this->set_and_wait_m_code
) && gcode
->has_letter('S')) {
307 // this only gets handled if it is not controlled by the tool manager or is active in the toolmanager
310 // this is safe as old configs as well as single extruder configs the toolmanager will not be running so will return false
311 // this will also ignore anything that the tool manager is not controlling and return false, otherwise it returns the active tool
313 bool ok
= PublicData::get_value( tool_manager_checksum
, is_active_tool_checksum
, this->name_checksum
, &returned_data
);
315 uint16_t active_tool_name
= *static_cast<uint16_t *>(returned_data
);
316 this->active
= (active_tool_name
== this->name_checksum
);
320 // required so temp change happens in order
321 THEKERNEL
->conveyor
->wait_for_idle();
323 float v
= gcode
->get_value('S');
326 this->target_temperature
= UNDEFINED
;
327 this->heater_pin
.set((this->o
= 0));
329 this->set_desired_temperature(v
);
330 // wait for temp to be reached, no more gcodes will be fetched until this is complete
331 if( gcode
->m
== this->set_and_wait_m_code
) {
332 if(isinf(get_temperature()) && isinf(sensor
->get_temperature())) {
333 THEKERNEL
->streams
->printf("Temperature reading is unreliable on %s HALT asserted - reset or M999 required\n", designator
.c_str());
334 THEKERNEL
->call_event(ON_HALT
, nullptr);
338 this->waiting
= true; // on_second_tick will announce temps
339 while ( get_temperature() < target_temperature
) {
340 THEKERNEL
->call_event(ON_IDLE
, this);
341 // check if ON_HALT was called (usually by kill button)
342 if(THEKERNEL
->is_halted() || this->target_temperature
== UNDEFINED
) {
343 THEKERNEL
->streams
->printf("Wait on temperature aborted by kill\n");
347 this->waiting
= false;
355 void TemperatureControl::on_get_public_data(void *argument
)
357 PublicDataRequest
*pdr
= static_cast<PublicDataRequest
*>(argument
);
359 if(!pdr
->starts_with(temperature_control_checksum
)) return;
361 if(pdr
->second_element_is(pool_index_checksum
)) {
362 // asking for our instance pointer if we have this pool_index
363 if(pdr
->third_element_is(this->pool_index
)) {
364 static void *return_data
;
366 pdr
->set_data_ptr(&return_data
);
370 }else if(pdr
->second_element_is(poll_controls_checksum
)) {
371 // polling for all temperature controls
372 // add our data to the list which is passed in via the data_ptr
374 std::vector
<struct pad_temperature
> *v
= static_cast<std::vector
<pad_temperature
>*>(pdr
->get_data_ptr());
376 struct pad_temperature t
;
378 t
.current_temperature
= this->get_temperature();
379 t
.target_temperature
= (target_temperature
<= 0) ? 0 : this->target_temperature
;
381 t
.designator
= this->designator
;
382 t
.id
= this->name_checksum
;
386 }else if(pdr
->second_element_is(current_temperature_checksum
)) {
388 if(pdr
->third_element_is(this->name_checksum
)) {
389 // ok this is targeted at us, so set the requ3sted data in the pointer passed into us
390 struct pad_temperature
*t
= static_cast<pad_temperature
*>(pdr
->get_data_ptr());
391 t
->current_temperature
= this->get_temperature();
392 t
->target_temperature
= (target_temperature
<= 0) ? 0 : this->target_temperature
;
394 t
->designator
= this->designator
;
395 t
->id
= this->name_checksum
;
402 void TemperatureControl::on_set_public_data(void *argument
)
404 PublicDataRequest
*pdr
= static_cast<PublicDataRequest
*>(argument
);
406 if(!pdr
->starts_with(temperature_control_checksum
)) return;
408 if(!pdr
->second_element_is(this->name_checksum
)) return;
410 // ok this is targeted at us, so set the temp
411 // NOTE unlike the M code this will set the temp now not when the queue is empty
412 float t
= *static_cast<float *>(pdr
->get_data_ptr());
413 this->set_desired_temperature(t
);
417 void TemperatureControl::set_desired_temperature(float desired_temperature
)
419 // Never go over the configured max temperature
420 if( desired_temperature
> this->max_temp
){
421 desired_temperature
= this->max_temp
;
424 if (desired_temperature
== 1.0F
)
425 desired_temperature
= preset1
;
426 else if (desired_temperature
== 2.0F
)
427 desired_temperature
= preset2
;
429 float last_target_temperature
= target_temperature
;
430 target_temperature
= desired_temperature
;
431 if (desired_temperature
<= 0.0F
){
433 heater_pin
.set((this->o
= 0));
435 }else if(last_target_temperature
<= 0.0F
) {
436 // if it was off and we are now turning it on we need to initialize
437 this->lastInput
= last_reading
;
438 // set to whatever the output currently is See http://brettbeauregard.com/blog/2011/04/improving-the-beginner%E2%80%99s-pid-initialization/
439 this->iTerm
= this->o
;
440 if (this->iTerm
> this->i_max
) this->iTerm
= this->i_max
;
441 else if (this->iTerm
< 0.0) this->iTerm
= 0.0;
445 float TemperatureControl::get_temperature()
450 uint32_t TemperatureControl::thermistor_read_tick(uint32_t dummy
)
452 float temperature
= sensor
->get_temperature();
453 if(!this->readonly
&& target_temperature
> 2) {
454 if (isinf(temperature
) || temperature
< min_temp
|| temperature
> max_temp
) {
455 this->temp_violated
= true;
456 target_temperature
= UNDEFINED
;
457 heater_pin
.set((this->o
= 0));
459 pid_process(temperature
);
463 last_reading
= temperature
;
468 * Based on https://github.com/br3ttb/Arduino-PID-Library
470 void TemperatureControl::pid_process(float temperature
)
473 // bang bang is very simple, if temp is < target - hysteresis turn on full else if temp is > target + hysteresis turn heater off
475 if(temperature
> (target_temperature
+ hysteresis
) && this->o
> 0) {
476 heater_pin
.set(false);
477 this->o
= 0; // for display purposes only
479 } else if(temperature
< (target_temperature
- hysteresis
) && this->o
<= 0) {
480 if(heater_pin
.max_pwm() >= 255) {
482 this->heater_pin
.set(true);
483 this->o
= 255; // for display purposes only
485 // only to whatever max pwm is configured
486 this->heater_pin
.pwm(heater_pin
.max_pwm());
487 this->o
= heater_pin
.max_pwm(); // for display purposes only
493 // regular PID control
494 float error
= target_temperature
- temperature
;
496 float new_I
= this->iTerm
+ (error
* this->i_factor
);
497 if (new_I
> this->i_max
) new_I
= this->i_max
;
498 else if (new_I
< 0.0) new_I
= 0.0;
499 if(!this->windup
) this->iTerm
= new_I
;
501 float d
= (temperature
- this->lastInput
);
503 // calculate the PID output
504 // TODO does this need to be scaled by max_pwm/256? I think not as p_factor already does that
505 this->o
= (this->p_factor
* error
) + new_I
- (this->d_factor
* d
);
507 if (this->o
>= heater_pin
.max_pwm())
508 this->o
= heater_pin
.max_pwm();
509 else if (this->o
< 0)
511 else if(this->windup
)
512 this->iTerm
= new_I
; // Only update I term when output is not saturated.
514 this->heater_pin
.pwm(this->o
);
515 this->lastInput
= temperature
;
518 void TemperatureControl::on_second_tick(void *argument
)
521 // If waiting for a temperature to be reach, display it to keep host programs up to date on the progress
523 THEKERNEL
->streams
->printf("%s:%3.1f /%3.1f @%d\n", designator
.c_str(), get_temperature(), ((target_temperature
<= 0) ? 0.0 : target_temperature
), o
);
525 // Check whether or not there is a temperature runaway issue, if so stop everything and report it
526 if(THEKERNEL
->is_halted()) return;
528 if( this->target_temperature
<= 0 ){ // If we are not trying to heat, state is NOT_HEATING
529 this->runaway_state
= NOT_HEATING
;
531 switch( this->runaway_state
){
532 case NOT_HEATING
: // If we were previously not trying to heat, but we are now, change to state WAITING_FOR_TEMP_TO_BE_REACHED
533 if( this->target_temperature
> 0 ){
534 this->runaway_state
= WAITING_FOR_TEMP_TO_BE_REACHED
;
535 this->runaway_heating_timer
= 0;
538 case WAITING_FOR_TEMP_TO_BE_REACHED
: // In we are in state 1 ( waiting for temperature to be reached ), and the temperature has been reached, change to state TARGET_TEMPERATURE_REACHED
539 if( this->get_temperature() >= this->target_temperature
){
540 this->runaway_state
= TARGET_TEMPERATURE_REACHED
;
542 this->runaway_heating_timer
++;
543 if( this->runaway_heating_timer
> this->runaway_heating_timeout
&& this->runaway_heating_timeout
!= 0 ){
544 this->runaway_heating_timer
= 0;
545 THEKERNEL
->streams
->printf("ERROR : Temperature took too long to be reached on %s, HALT asserted, TURN POWER OFF IMMEDIATELY - reset or M999 required\n", designator
.c_str());
546 THEKERNEL
->call_event(ON_HALT
, nullptr);
549 case TARGET_TEMPERATURE_REACHED
: { // If we are in state TARGET_TEMPERATURE_REACHED, check for thermal runaway
550 float delta
= this->get_temperature() - this->target_temperature
;
551 // If the temperature is outside the acceptable range
552 if(this->runaway_range
!= 0 && fabsf(delta
) > this->runaway_range
){
553 THEKERNEL
->streams
->printf("ERROR : Temperature runaway on %s (delta temp %f), HALT asserted, TURN POWER OFF IMMEDIATELY - reset or M999 required\n", designator
.c_str(), delta
);
554 THEKERNEL
->call_event(ON_HALT
, nullptr);
562 void TemperatureControl::setPIDp(float p
)
567 void TemperatureControl::setPIDi(float i
)
569 this->i_factor
= i
* this->PIDdt
;
572 void TemperatureControl::setPIDd(float d
)
574 this->d_factor
= d
/ this->PIDdt
;