[clinton/wilson.git] / doc / wilson-bom-ts.txt

Exported bom for Wilson TS from wilson-bom.ods 
Please see the ODS file for details.  
----------------------------------------------

Item                                    Quantity	Length / Notes

2020 Extrusions		
Vertical frame piece (sides)            2           400mm
Horizontal frame piece (top and bottom) 2           330mm
Y axis frame piece (TS only)            2           400mm

M8 Smooth Rods		
X-Axis                                  2           370mm
Y-Axis                                  2           400mm
Z-Axis                                  2           350mm

Threaded Rods		
M5 threaded rod for Z axis              2           325mm

Belts & Pulleys		
Y axis GT2 timing belt (w=6mm)          1           830mm
X axis GT2 timing belt (w=6mm)          1           900mm
GT2 pulley                              2           Want diameter 16-20mm

Nuts & Bolts		
M5 x 10mm machine screw                 51	
M5 hex nut                               2	
M5 t slot nut                           51	
M4 x 20mm machine screw                  7	
M4 hex nut                               7	
M3 x 10mm machine screw                 11	
M3 x 14mm machine screw                 24	
M3 x 30mm machine screw                 10
M3 x 50mm machine screw                  1	   this is for the hinged lever of the direct-dirve extruder
M3 hex nut                              18
M3 lock nut                             13	
M3 washer                               17         This number is approximate
M2 x 16mm machine screw	                 6	   These and M2 nuts for mounting end stops
M2 hex nut	                         6	

Printed Parts – Required		
X end idler                              1	
X end motor                              1	
X carriage                               1	
Y end idler                              1	
Y end motor                              1	
Y belt holder                            1	
Y axis bearing holder                    4         for lm8uu bearings
Z motor holder, left                     1	
Z motor holder, right                    1	
Z rod holder, left                       1	
Z rod holder, right                      1	
Z rear bracket                           2	
Z endstop holder                         1	
Frame brace                              4	
Idler bearing guide (pair)               2	
Extruder body / idler set                1	
Extruder big gear / small gear set       1	
Extruder fan duct                        1	
Belt guides	                         4         (two belt guides, one for each 624 bearing)

Printed Parts – Recommended		
Electronics frame mount (for RAMPS)	1	
Filament spool support (two pieces)	1	
SMART display frame mount (two pieces)	1	

Everything Else		
NEMA17 Stepper motor	                 5	
MDF board (6mm thick)	                 1	230mm by 230mm
Heat bed                                 1 	MK2a or whatever
Heat bed thermistor                      1
Glass bed	                         1	3mm borosilicate or picture frame glass 8.25" square
Controller (Mega/RAMPS, Rambo, etc)	 1	
Endstop (limit) switch	                 3	6mm x 10mm x 20mm
LM8UU Linear bearing	                12	can get away with 11 if you use only three on the X carriage
624 roller bearing                       2	
5mm to 5mm shaft couplers	         2	Can also use vinyl tubing instead
40mm x 40mm x 10mm fan	                 1	12V
80mm x 80mm fan	                         1	For use with RAMPS frame mount
Miniature zip ties	                20	This number is approximate
Extruder idler springs	                 2	High tension 
Bed leveling springs	                 4	Lower tension
Power Supply	                         1	Size appropriately for heat bed and extruder
Hot end	                                 1	Recommend Jhead
MK7 drive gear                           1	omit if you are building the geared extruder (see below)
Printer mount deck (optional)	         1	18” x 18” x 1/2” plywood works well.


The items below are for building with the geared extruder instead of the direct-drive extruder

M3 x 8mm machine screw                   1	for small gear
M3 x 60mm machine screw                  2         
M8 x 20mm smooth rod or grub screw       1	
M8 washers                               5         For alignment of hobbed bolt
M8 locknut                               1         For extruder bolt
Hobbed bolt	                         1	Recommend airwolf3d
608ZZ roller bearing	                 3	


Notes about wires		
The lengths shown are conservative estimates to help you plan for what you'll need		
Extruder heater wire pair	70cm	
Extruder thermistor wire pair	70cm	
Extruder fan wire pair	        70cm	
X end stop wire pair	        25cm	
Y end stop wire pair	        50cm	
Z end stop wire pair	        25cm	
X motor wires (4)	        25cm	motors may be pre-wired in which case you can ignore these probably
Y motor wires (4)	        50cm	''
Z left motor wires (4)	        25cm	''
Z right motor wires (4)	        60cm	''
Extruder motor wires (4)	70cm	
Heat bed power wires	        60cm	12 Gauge or heavier
Heat bed thermistor wires	50cm
Commit	Line	Data
b56d8ead	1	Exported bom for Wilson TS from wilson-bom.ods
3ff6b8a8	2	Please see the ODS file for details.
b56d8ead MR	3	----------------------------------------------
b56d8ead MR	4
3ff6b8a8	5	Item Quantity Length / Notes
b56d8ead MR	6
b56d8ead MR	7	2020 Extrusions
3ff6b8a8	8	Vertical frame piece (sides) 2 400mm
34d9a53b MR	9	Horizontal frame piece (top and bottom) 2 330mm
34d9a53b MR	10	Y axis frame piece (TS only) 2 400mm
b56d8ead MR	11
b56d8ead MR	12	M8 Smooth Rods
34d9a53b MR	13	X-Axis 2 370mm
34d9a53b MR	14	Y-Axis 2 400mm
3ff6b8a8	15	Z-Axis 2 350mm
b56d8ead MR	16
b56d8ead MR	17	Threaded Rods
3ff6b8a8	18	M5 threaded rod for Z axis 2 325mm
b56d8ead MR	19
b56d8ead MR	20	Belts & Pulleys
34d9a53b MR	21	Y axis GT2 timing belt (w=6mm) 1 830mm
34d9a53b MR	22	X axis GT2 timing belt (w=6mm) 1 900mm
3ff6b8a8	23	GT2 pulley 2 Want diameter 16-20mm
34d9a53b	24
b56d8ead	25	Nuts & Bolts
34d9a53b	26	M5 x 10mm machine screw 51
3ff6b8a8	27	M5 hex nut 2
34d9a53b MR	28	M5 t slot nut 51
	29	M4 x 20mm machine screw 7
	30	M4 hex nut 7
3ff6b8a8	31	M3 x 10mm machine screw 11
34d9a53b MR	32	M3 x 14mm machine screw 24
	33	M3 x 30mm machine screw 10
	34	M3 x 50mm machine screw 1 this is for the hinged lever of the direct-dirve extruder
	35	M3 hex nut 18
	36	M3 lock nut 13
	37	M3 washer 17 This number is approximate
	38	M2 x 16mm machine screw 6 These and M2 nuts for mounting end stops
	39	M2 hex nut 6
	40
b56d8ead	41	Printed Parts – Required
3ff6b8a8 MR	42	X end idler 1
	43	X end motor 1
	44	X carriage 1
	45	Y end idler 1
	46	Y end motor 1
	47	Y belt holder 1
	48	Y axis bearing holder 4 for lm8uu bearings
	49	Z motor holder, left 1
	50	Z motor holder, right 1
	51	Z rod holder, left 1
	52	Z rod holder, right 1
	53	Z rear bracket 2
	54	Z endstop holder 1
	55	Frame brace 4
	56	Idler bearing guide (pair) 2
	57	Extruder body / idler set 1
	58	Extruder big gear / small gear set 1
	59	Extruder fan duct 1
34d9a53b MR	60	Belt guides 4 (two belt guides, one for each 624 bearing)
34d9a53b MR	61
b56d8ead MR	62	Printed Parts – Recommended
	63	Electronics frame mount (for RAMPS) 1
	64	Filament spool support (two pieces) 1
	65	SMART display frame mount (two pieces) 1
34d9a53b	66
b56d8ead	67	Everything Else
34d9a53b MR	68	NEMA17 Stepper motor 5
	69	MDF board (6mm thick) 1 230mm by 230mm
	70	Heat bed 1 MK2a or whatever
	71	Heat bed thermistor 1
	72	Glass bed 1 3mm borosilicate or picture frame glass 8.25" square
	73	Controller (Mega/RAMPS, Rambo, etc) 1
	74	Endstop (limit) switch 3 6mm x 10mm x 20mm
	75	LM8UU Linear bearing 12 can get away with 11 if you use only three on the X carriage
	76	624 roller bearing 2
	77	5mm to 5mm shaft couplers 2 Can also use vinyl tubing instead
	78	40mm x 40mm x 10mm fan 1 12V
	79	80mm x 80mm fan 1 For use with RAMPS frame mount
	80	Miniature zip ties 20 This number is approximate
	81	Extruder idler springs 2 High tension
	82	Bed leveling springs 4 Lower tension
	83	Power Supply 1 Size appropriately for heat bed and extruder
	84	Hot end 1 Recommend Jhead
	85	MK7 drive gear 1 omit if you are building the geared extruder (see below)
	86	Printer mount deck (optional) 1 18” x 18” x 1/2” plywood works well.
	87
	88
	89	The items below are for building with the geared extruder instead of the direct-drive extruder
	90
	91	M3 x 8mm machine screw 1 for small gear
	92	M3 x 60mm machine screw 2
	93	M8 x 20mm smooth rod or grub screw 1
	94	M8 washers 5 For alignment of hobbed bolt
	95	M8 locknut 1 For extruder bolt
	96	Hobbed bolt 1 Recommend airwolf3d
	97	608ZZ roller bearing 3
	98
b56d8ead	99
34d9a53b MR	100	Notes about wires
	101	The lengths shown are conservative estimates to help you plan for what you'll need
	102	Extruder heater wire pair 70cm
	103	Extruder thermistor wire pair 70cm
	104	Extruder fan wire pair 70cm
	105	X end stop wire pair 25cm
	106	Y end stop wire pair 50cm
	107	Z end stop wire pair 25cm
	108	X motor wires (4) 25cm motors may be pre-wired in which case you can ignore these probably
	109	Y motor wires (4) 50cm ''
	110	Z left motor wires (4) 25cm ''
	111	Z right motor wires (4) 60cm ''
	112	Extruder motor wires (4) 70cm
	113	Heat bed power wires 60cm 12 Gauge or heavier
	114	Heat bed thermistor wires 50cm