X-Git-Url: https://git.hcoop.net/clinton/Smoothieware.git/blobdiff_plain/e8bcfe5cdb7ad2297035c689ad4afa5fa08250d0..e0ee24edfbdd8066681f98f78098384bd062fca6:/src/modules/tools/temperaturecontrol/TemperatureControl.cpp diff --git a/src/modules/tools/temperaturecontrol/TemperatureControl.cpp b/src/modules/tools/temperaturecontrol/TemperatureControl.cpp index 109a39f0..f11ec6cf 100644 --- a/src/modules/tools/temperaturecontrol/TemperatureControl.cpp +++ b/src/modules/tools/temperaturecontrol/TemperatureControl.cpp @@ -14,16 +14,13 @@ #include "TemperatureControlPool.h" #include "libs/Pin.h" #include "libs/Median.h" +#include "modules/robot/Conveyor.h" +#include "PublicDataRequest.h" #include "MRI_Hooks.h" -TemperatureControl::TemperatureControl(){} - -TemperatureControl::TemperatureControl(uint16_t name){ - this->name_checksum = name; -// this->error_count = 0; - this->waiting = false; -} +TemperatureControl::TemperatureControl(uint16_t name) : + name_checksum(name), waiting(false), min_temp_violated(false) {} void TemperatureControl::on_module_loaded(){ @@ -36,25 +33,32 @@ void TemperatureControl::on_module_loaded(){ this->acceleration_factor = 10; // Register for events + register_for_event(ON_CONFIG_RELOAD); this->register_for_event(ON_GCODE_EXECUTE); this->register_for_event(ON_GCODE_RECEIVED); this->register_for_event(ON_MAIN_LOOP); this->register_for_event(ON_SECOND_TICK); - + this->register_for_event(ON_GET_PUBLIC_DATA); + this->register_for_event(ON_SET_PUBLIC_DATA); } -void TemperatureControl::on_main_loop(void* argument){ } +void TemperatureControl::on_main_loop(void* argument){ + if (this->min_temp_violated) { + THEKERNEL->streams->printf("Error: MINTEMP triggered on P%d.%d! check your thermistors!\n", this->thermistor_pin.port_number, this->thermistor_pin.pin); + this->min_temp_violated = false; + } +} // Get configuration from the config file void TemperatureControl::on_config_reload(void* argument){ // General config - this->set_m_code = this->kernel->config->value(temperature_control_checksum, this->name_checksum, set_m_code_checksum)->by_default(104)->as_number(); - this->set_and_wait_m_code = this->kernel->config->value(temperature_control_checksum, this->name_checksum, set_and_wait_m_code_checksum)->by_default(109)->as_number(); - this->get_m_code = this->kernel->config->value(temperature_control_checksum, this->name_checksum, get_m_code_checksum)->by_default(105)->as_number(); - this->readings_per_second = this->kernel->config->value(temperature_control_checksum, this->name_checksum, readings_per_second_checksum)->by_default(20)->as_number(); + this->set_m_code = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, set_m_code_checksum)->by_default(104)->as_number(); + this->set_and_wait_m_code = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, set_and_wait_m_code_checksum)->by_default(109)->as_number(); + this->get_m_code = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, get_m_code_checksum)->by_default(105)->as_number(); + this->readings_per_second = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, readings_per_second_checksum)->by_default(20)->as_number(); - this->designator = this->kernel->config->value(temperature_control_checksum, this->name_checksum, designator_checksum)->by_default(string("T"))->as_string(); + this->designator = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, designator_checksum)->by_default(string("T"))->as_string(); // Values are here : http://reprap.org/wiki/Thermistor this->r0 = 100000; @@ -64,19 +68,23 @@ void TemperatureControl::on_config_reload(void* argument){ this->r2 = 4700; // Preset values for various common types of thermistors - ConfigValue* thermistor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, thermistor_checksum); + ConfigValue* thermistor = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, thermistor_checksum); if( thermistor->value.compare("EPCOS100K" ) == 0 ){ // Default }else if( thermistor->value.compare("RRRF100K" ) == 0 ){ this->beta = 3960; }else if( thermistor->value.compare("RRRF10K" ) == 0 ){ this->beta = 3964; this->r0 = 10000; this->r1 = 680; this->r2 = 1600; }else if( thermistor->value.compare("Honeywell100K") == 0 ){ this->beta = 3974; - }else if( thermistor->value.compare("Semitec" ) == 0 ){ this->beta = 4267; } + }else if( thermistor->value.compare("Semitec" ) == 0 ){ this->beta = 4267; + }else if( thermistor->value.compare("HT100K" ) == 0 ){ this->beta = 3990; } // Preset values are overriden by specified values - this->r0 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, r0_checksum )->by_default(this->r0 )->as_number(); // Stated resistance eg. 100K - this->t0 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, t0_checksum )->by_default(this->t0 )->as_number(); // Temperature at stated resistance, eg. 25C - this->beta = this->kernel->config->value(temperature_control_checksum, this->name_checksum, beta_checksum)->by_default(this->beta)->as_number(); // Thermistor beta rating. See http://reprap.org/bin/view/Main/MeasuringThermistorBeta - this->r1 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, r1_checksum )->by_default(this->r1 )->as_number(); - this->r2 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, r2_checksum )->by_default(this->r2 )->as_number(); + this->r0 = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, r0_checksum )->by_default(this->r0 )->as_number(); // Stated resistance eg. 100K + this->t0 = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, t0_checksum )->by_default(this->t0 )->as_number(); // Temperature at stated resistance, eg. 25C + this->beta = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, beta_checksum)->by_default(this->beta)->as_number(); // Thermistor beta rating. See http://reprap.org/bin/view/Main/MeasuringThermistorBeta + this->r1 = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, r1_checksum )->by_default(this->r1 )->as_number(); + this->r2 = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, r2_checksum )->by_default(this->r2 )->as_number(); + + this->preset1 = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, preset1_checksum)->by_default(0)->as_number(); + this->preset2 = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, preset2_checksum)->by_default(0)->as_number(); // Thermistor math @@ -87,68 +95,83 @@ void TemperatureControl::on_config_reload(void* argument){ o = 0; // Thermistor pin for ADC readings - this->thermistor_pin = this->kernel->config->value(temperature_control_checksum, this->name_checksum, thermistor_pin_checksum )->required()->as_pin(); - this->kernel->adc->enable_pin(this->thermistor_pin); + this->thermistor_pin.from_string(THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, thermistor_pin_checksum )->required()->as_string()); + THEKERNEL->adc->enable_pin(&thermistor_pin); // Heater pin - this->heater_pin = this->kernel->config->value(temperature_control_checksum, this->name_checksum, heater_pin_checksum)->required()->as_pwm()->as_output(); - this->heater_pin->set(0); + this->heater_pin.from_string( THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, heater_pin_checksum)->required()->as_string())->as_output(); + this->heater_pin.max_pwm( THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, max_pwm_checksum)->by_default(255)->as_number() ); + this->heater_pin.set(0); - set_low_on_debug(heater_pin->pin->port_number, heater_pin->pin->pin); + set_low_on_debug(heater_pin.port_number, heater_pin.pin); // activate SD-DAC timer - this->kernel->slow_ticker->attach(1000, this->heater_pin, &Pwm::on_tick); + THEKERNEL->slow_ticker->attach( THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, pwm_frequency_checksum)->by_default(2000)->as_number() , &heater_pin, &Pwm::on_tick); // reading tick - this->kernel->slow_ticker->attach( this->readings_per_second, this, &TemperatureControl::thermistor_read_tick ); + THEKERNEL->slow_ticker->attach( this->readings_per_second, this, &TemperatureControl::thermistor_read_tick ); + this->PIDdt= 1.0 / this->readings_per_second; // PID - this->p_factor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, p_factor_checksum)->by_default(10 )->as_number(); - this->i_factor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, i_factor_checksum)->by_default(0.3)->as_number(); - this->d_factor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, d_factor_checksum)->by_default(200)->as_number(); - this->i_max = this->kernel->config->value(temperature_control_checksum, this->name_checksum, i_max_checksum )->by_default(255)->as_number(); - this->i = 0.0; + setPIDp( THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, p_factor_checksum)->by_default(10 )->as_number() ); + setPIDi( THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, i_factor_checksum)->by_default(0.3f)->as_number() ); + setPIDd( THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, d_factor_checksum)->by_default(200)->as_number() ); + // set to the same as max_pwm by default + this->i_max = THEKERNEL->config->value(temperature_control_checksum, this->name_checksum, i_max_checksum )->by_default(this->heater_pin.max_pwm())->as_number(); + this->iTerm = 0.0; + this->lastInput= -1.0; this->last_reading = 0.0; } -void TemperatureControl::on_gcode_received(void* argument) -{ +void TemperatureControl::on_gcode_received(void* argument){ Gcode* gcode = static_cast(argument); - if (gcode->has_m) - { + if (gcode->has_m) { // Get temperature if( gcode->m == this->get_m_code ){ - gcode->stream->printf("%s:%3.1f /%3.1f @%d ", this->designator.c_str(), this->get_temperature(), ((target_temperature == UNDEFINED)?0.0:target_temperature), this->o); - gcode->add_nl = true; - } - if (gcode->m == 301) - { + char buf[32]; // should be big enough for any status + int n= snprintf(buf, sizeof(buf), "%s:%3.1f /%3.1f @%d ", this->designator.c_str(), this->get_temperature(), ((target_temperature == UNDEFINED)?0.0:target_temperature), this->o); + gcode->txt_after_ok.append(buf, n); + gcode->mark_as_taken(); + + } else if (gcode->m == 301) { + gcode->mark_as_taken(); if (gcode->has_letter('S') && (gcode->get_value('S') == this->pool_index)) { if (gcode->has_letter('P')) - this->p_factor = gcode->get_value('P'); + setPIDp( gcode->get_value('P') ); if (gcode->has_letter('I')) - this->i_factor = gcode->get_value('I'); + setPIDi( gcode->get_value('I') ); if (gcode->has_letter('D')) - this->d_factor = gcode->get_value('D'); + setPIDd( gcode->get_value('D') ); if (gcode->has_letter('X')) this->i_max = gcode->get_value('X'); } - gcode->stream->printf("%s(S%d): Pf:%g If:%g Df:%g X(I_max):%g Pv:%g Iv:%g Dv:%g O:%d\n", this->designator.c_str(), this->pool_index, this->p_factor, this->i_factor, this->d_factor, this->i_max, this->p, this->i, this->d, o); - } - if (gcode->m == 303) - { - if (gcode->has_letter('S') && (gcode->get_value('S') == this->pool_index)) - { - double target = 150.0; - if (gcode->has_letter('P')) - { - target = gcode->get_value('P'); + //gcode->stream->printf("%s(S%d): Pf:%g If:%g Df:%g X(I_max):%g Pv:%g Iv:%g Dv:%g O:%d\n", this->designator.c_str(), this->pool_index, this->p_factor, this->i_factor/this->PIDdt, this->d_factor*this->PIDdt, this->i_max, this->p, this->i, this->d, o); + gcode->stream->printf("%s(S%d): Pf:%g If:%g Df:%g X(I_max):%g O:%d\n", this->designator.c_str(), this->pool_index, this->p_factor, this->i_factor/this->PIDdt, this->d_factor*this->PIDdt, this->i_max, o); + + } else if (gcode->m == 303) { + if (gcode->has_letter('E') && (gcode->get_value('E') == this->pool_index)) { + gcode->mark_as_taken(); + float target = 150.0; + if (gcode->has_letter('S')) { + target = gcode->get_value('S'); gcode->stream->printf("Target: %5.1f\n", target); } + int ncycles= 8; + if (gcode->has_letter('C')) { + ncycles= gcode->get_value('C'); + } gcode->stream->printf("Start PID tune, command is %s\n", gcode->command.c_str()); - this->pool->PIDtuner->begin(this, target, gcode->stream); + this->pool->PIDtuner->begin(this, target, gcode->stream, ncycles); } + + } else if (gcode->m == 500 || gcode->m == 503){// M500 saves some volatile settings to config override file, M503 just prints the settings + gcode->stream->printf(";PID settings:\nM301 S%d P%1.4f I%1.4f D%1.4f\n", this->pool_index, this->p_factor, this->i_factor/this->PIDdt, this->d_factor*this->PIDdt); + gcode->mark_as_taken(); + + } else if( ( gcode->m == this->set_m_code || gcode->m == this->set_and_wait_m_code ) && gcode->has_letter('S') ) { + // Attach gcodes to the last block for on_gcode_execute + THEKERNEL->conveyor->append_gcode(gcode); } } } @@ -156,54 +179,84 @@ void TemperatureControl::on_gcode_received(void* argument) void TemperatureControl::on_gcode_execute(void* argument){ Gcode* gcode = static_cast(argument); if( gcode->has_m){ - // Set temperature without waiting - if( gcode->m == this->set_m_code && gcode->has_letter('S') ) - { - if (gcode->get_value('S') == 0) - { - this->target_temperature = UNDEFINED; - this->heater_pin->set(0); - } - else - { - this->set_desired_temperature(gcode->get_value('S')); - } - } - // Set temperature and wait - if( gcode->m == this->set_and_wait_m_code && gcode->has_letter('S') ) + if (((gcode->m == this->set_m_code) || (gcode->m == this->set_and_wait_m_code)) + && gcode->has_letter('S')) { - if (gcode->get_value('S') == 0) + float v = gcode->get_value('S'); + + if (v == 0.0) { this->target_temperature = UNDEFINED; - this->heater_pin->set(0); + this->heater_pin.set(0); } else { - this->set_desired_temperature(gcode->get_value('S')); - // Pause - this->kernel->pauser->take(); - this->waiting = true; + this->set_desired_temperature(v); + + if( gcode->m == this->set_and_wait_m_code) + { + THEKERNEL->pauser->take(); + this->waiting = true; + } } } } } +void TemperatureControl::on_get_public_data(void* argument){ + PublicDataRequest* pdr = static_cast(argument); + + if(!pdr->starts_with(temperature_control_checksum)) return; + + if(!pdr->second_element_is(this->name_checksum)) return; // will be bed or hotend + + // ok this is targeted at us, so send back the requested data + if(pdr->third_element_is(current_temperature_checksum)) { + // this must be static as it will be accessed long after we have returned + static struct pad_temperature temp_return; + temp_return.current_temperature= this->get_temperature(); + temp_return.target_temperature= (target_temperature == UNDEFINED) ? 0 : this->target_temperature; + temp_return.pwm= this->o; + + pdr->set_data_ptr(&temp_return); + pdr->set_taken(); + } +} + +void TemperatureControl::on_set_public_data(void* argument){ + PublicDataRequest* pdr = static_cast(argument); + + if(!pdr->starts_with(temperature_control_checksum)) return; + + if(!pdr->second_element_is(this->name_checksum)) return; // will be bed or hotend + + // ok this is targeted at us, so set the temp + float t= *static_cast(pdr->get_data_ptr()); + this->set_desired_temperature(t); + pdr->set_taken(); +} + +void TemperatureControl::set_desired_temperature(float desired_temperature) +{ + if (desired_temperature == 1.0) + desired_temperature = preset1; + else if (desired_temperature == 2.0) + desired_temperature = preset2; -void TemperatureControl::set_desired_temperature(double desired_temperature){ target_temperature = desired_temperature; if (desired_temperature == 0.0) - heater_pin->set((o = 0)); + heater_pin.set((o = 0)); } -double TemperatureControl::get_temperature(){ +float TemperatureControl::get_temperature(){ return last_reading; } -double TemperatureControl::adc_value_to_temperature(int adc_value) +float TemperatureControl::adc_value_to_temperature(int adc_value) { if ((adc_value == 4095) || (adc_value == 0)) return INFINITY; - double r = r2 / ((4095.0 / adc_value) - 1.0); + float r = r2 / ((4095.0 / adc_value) - 1.0); if (r1 > 0) r = (r1 * r) / (r1 - r); return (1.0 / (k + (j * log(r / r0)))) - 273.15; @@ -212,74 +265,67 @@ double TemperatureControl::adc_value_to_temperature(int adc_value) uint32_t TemperatureControl::thermistor_read_tick(uint32_t dummy){ int r = new_thermistor_reading(); - double temperature = adc_value_to_temperature(r); + float temperature = adc_value_to_temperature(r); if (target_temperature > 0) { if ((r <= 1) || (r >= 4094)) { - kernel->streams->printf("MINTEMP triggered on P%d.%d! check your thermistors!\n", this->thermistor_pin->port_number, this->thermistor_pin->pin); + this->min_temp_violated = true; target_temperature = UNDEFINED; - heater_pin->set(0); + heater_pin.set(0); } else { pid_process(temperature); if ((temperature > target_temperature) && waiting) { - kernel->pauser->release(); + THEKERNEL->pauser->release(); waiting = false; } } } else { - heater_pin->set((o = 0)); + heater_pin.set((o = 0)); } last_reading = temperature; return 0; } -void TemperatureControl::pid_process(double temperature) +/** + * Based on https://github.com/br3ttb/Arduino-PID-Library + */ +void TemperatureControl::pid_process(float temperature) { - double error = target_temperature - temperature; + float error = target_temperature - temperature; - p = error * p_factor; - i += (error * this->i_factor); - // d was imbued with oldest_raw earlier in new_thermistor_reading - d = adc_value_to_temperature(d); - d = (d - temperature) * this->d_factor; + this->iTerm += (error * this->i_factor); + if (this->iTerm > this->i_max) this->iTerm = this->i_max; + else if (this->iTerm < 0.0) this->iTerm = 0.0; - if (i > this->i_max) - i = this->i_max; - if (i < -this->i_max) - i = -this->i_max; + if(this->lastInput < 0.0) this->lastInput= temperature; // set first time + float d= (temperature - this->lastInput); - this->o = (p + i + d) * heater_pin->max_pwm() / 256; + // calculate the PID output + // TODO does this need to be scaled by max_pwm/256? I think not as p_factor already does that + this->o = (this->p_factor*error) + this->iTerm - (this->d_factor*d); - if (this->o >= heater_pin->max_pwm()) - { - i = 0; - this->o = heater_pin->max_pwm(); - } - if (this->o < 0) - { - if (this->o < -(heater_pin->max_pwm())) - i = 0; + if (this->o >= heater_pin.max_pwm()) + this->o = heater_pin.max_pwm(); + else if (this->o < 0) this->o = 0; - } - this->heater_pin->pwm(o); + this->heater_pin.pwm(this->o); + this->lastInput= temperature; } int TemperatureControl::new_thermistor_reading() { - int last_raw = this->kernel->adc->read(this->thermistor_pin); - if (queue.size() >= queue.capacity()) - { + int last_raw = THEKERNEL->adc->read(&thermistor_pin); + if (queue.size() >= queue.capacity()) { uint16_t l; queue.pop_front(l); - d = l; } uint16_t r = last_raw; queue.push_back(r); @@ -292,5 +338,17 @@ int TemperatureControl::new_thermistor_reading() void TemperatureControl::on_second_tick(void* argument) { if (waiting) - kernel->streams->printf("%s:%3.1f /%3.1f @%d\n", designator.c_str(), get_temperature(), ((target_temperature == UNDEFINED)?0.0:target_temperature), o); + THEKERNEL->streams->printf("%s:%3.1f /%3.1f @%d\n", designator.c_str(), get_temperature(), ((target_temperature == UNDEFINED)?0.0:target_temperature), o); +} + +void TemperatureControl::setPIDp(float p) { + this->p_factor= p; +} + +void TemperatureControl::setPIDi(float i) { + this->i_factor= i*this->PIDdt; +} + +void TemperatureControl::setPIDd(float d) { + this->d_factor= d/this->PIDdt; }