made Y idler configurable by bearing size, also made it square for perfect print...
[clinton/prusa3.git] / x-end.scad
dissimilarity index 73%
index 69241b6..ed4db2e 100644 (file)
-include <configuration.scad>
-use <bushing.scad>
-rod_distance = 45;
-
-module x_end_motor(){
-
-    x_end_idler([3,3,0,0], thru=false);
-    /// motor dummy
-    //%translate([21-5,-21-11,25]) cube(size = [42,42,42], center = true);
-
-
-    difference(){
-        union(){
-            translate([-13.5,-16,26]) cube_fillet(size = [17,14,52], center = true, vertical=[0,0,3,3], top=[0,3,6,3]);
-            translate([-13.5,-34,9]) intersection(){
-                cube_fillet(size = [17,37,18], center = true, vertical=[0,0,0,0], top=[0,3,5,3]);
-                translate([-17/2,10,-26]) rotate([45,0,0]) cube_fillet([17,60,60], radius=2);
-            }
-            translate([-22, -32, 30.25]) rotate([90, 0, 0])  rotate([0, 90, 0]) nema17(places=[1,0,1,1], h=17);
-        }
-
-        // motor screw holes
-        translate([21-5,-21-11,30.25]){
-            // belt hole
-            translate([-30,11,0]) cube(size = [10,26,20], center = true);
-            //motor mounting holes
-            translate([-41, 0, 0]) rotate([90, 0, 0])  rotate([0, 90, 0]) nema17(places=[1,0,1,1], holes=true, shadow=17, $fn=6, h=20);
-        }
-    }
-    //smooth rod caps
-    translate([-22, -10.5, 0]) cube(size = [17, 2, 15]);
-    translate([-22, -10.5, 45]) cube(size = [17, 2, 10]);
-}
-
-
-module x_end_idler(vfillet=[3,3,3,3], thru=true){
-    difference(){
-        union(){
-            difference(){
-                translate([-4.5-10+2-1,17.5-10+2,30]) cube_fillet(size = [15+2,35+5,60], center = true, vertical=vfillet, top=[5,3,5,3]);
-                //#translate([0,0,26]) cube_fillet(size = [17,13.8,80], center = true);
-                //#cylinder(r=5.1, h=80);
-                bushing_negative(60);
-            }
-            //rotate([0,0,0]) translate([0,-9.5,0]) 
-            echo(bearing_choice);
-            if (bearing_choice == 1) {
-                linear_bushing();
-            } else {
-                linear_bearing();
-            }
-            // Nut trap
-            difference(){
-                if ((bearing_type == 1) || (bushing_type == 2)) {
-                translate([-2,17.5,4]) cube_fillet(size = [16,18,8], center = true, vertical=[3,0,0,0]);
-                } else {
-                translate([-2,17.5,4]) cube_fillet(size = [16,18,8], center = true, vertical=[3,0,0,3]);
-                }
-
-                //bottom hole
-                translate([0,17,-1]) cylinder(h = 4, r=2.45);
-                //nut slid in
-                translate([5,17,4]) cube(size = [21,9.5,4.1], center = true);
-
-                translate([0,17,6.5]) cylinder(h = 4, r=2.45);
-            }
-        }
-
-        // belt hole
-        translate([-5.5-10+1.5,22-10,30]) cube(size = [10,46,32], center = true);
-
-        if(thru == true){
-            translate([-14,-11,6]) rotate([-90,0,0]) pushfit_rod(8,50);
-            translate([-14,-11,rod_distance+6]) rotate([-90,0,0]) pushfit_rod(8,50);
-        } else {
-            translate([-14,-7,6]) rotate([-90,0,0]) pushfit_rod(8,50);
-            translate([-14,-7,rod_distance+6]) rotate([-90,0,0]) pushfit_rod(8,50);
-        }
-
-        // idler hole
-        translate([0,17+7,30.25]) rotate([0,-90,0]) cylinder(h = 80, r=2.2, $fn=30);
-
-    }
-
-    //threaded rod
-    translate([0,17,0]) %cylinder(h = 70, r=2.5);
-
-}
-mirror([0,0,0]) x_end_idler(thru=true);
-// translate([40,40,0]) x_end_idler(thru=false);
-translate([40,0,0]) mirror([0,1,0]) x_end_motor();
-
-module pushfit_rod(diameter,length){
-    cylinder(h = length, r=diameter/2, $fn=30);
-    translate([0,-diameter/4,length/2]) cube(size = [diameter,diameter/2,length], center = true);
-
-    translate([0,-diameter/2-1.2,length/2]) cube(size = [diameter,1,length], center = true);
-}
+// PRUSA iteration3
+// X ends
+// GNU GPL v3
+// Josef Průša <josefprusa@me.com>
+// Václav 'ax' Hůla <axtheb@gmail.com>
+// http://www.reprap.org/wiki/Prusa_Mendel
+// http://github.com/prusajr/PrusaMendel
+
+include <configuration.scad>
+use <bushing.scad>
+xaxis_rod_distance = 45;
+
+module x_end_motor(){
+    mirror([0,1,0]) {
+
+        x_end_base([3,3,0,0], thru=false);
+        /// motor dummy
+        //%translate([21-5,-21-11,25]) cube([42,42,42], center = true);
+
+
+        difference(){
+            union(){
+                translate([-13.75,-15,26]) cube_fillet([17.5,12,52], center = true, vertical=[0,0,3,1.5], top=[0,3,6,3]);
+                translate([-10,-34,9]) intersection(){
+                    cube_fillet([10,37,18], center = true, vertical=[0,0,0,0], top=[0,3,5,3]);
+                    translate([-10/2,10,-26]) rotate([45,0,0]) cube_fillet([10,60,60], radius=2);
+                }
+                translate([-15, -32, 30.25]) rotate([90, 0, 0])  rotate([0, 90, 0]) nema17(places=[1,0,1,1], h=10);
+            }
+
+            // motor screw holes
+            translate([21-5,-21-11,30.25]){
+                // belt hole
+                translate([-30,11,0]) cube([10,26,20], center = true);
+                //motor mounting holes
+                translate([-29, 0, 0]) rotate([0, 0, 0])  rotate([0, 90, 0]) nema17(places=[1,1,0,1], holes=true, shadow=5, $fn=7, h=8);
+            }
+        }
+        //smooth rod caps
+        translate([-22, -10, 0]) cube([17, 2, 15]);
+        translate([-22, -10, 45]) cube([17, 2, 10]);
+    }
+}
+
+
+module x_end_base(vfillet=[3,3,3,3], thru=true, len=40){
+    difference(){
+        union(){
+            difference(){
+                #translate([-13.75-0.5,-10+len/2,30]) cube_fillet([18.5,len,60], center = true, vertical=vfillet, top=[5,3,5,3]);
+                bushing_negative(60);
+            }
+            //rotate([0,0,0]) translate([0,-9.5,0]) 
+            if (bearing_choice == 1) {
+                linear_bushing(60);
+            } else {
+                linear_bearing(60);
+            }
+            // Nut trap
+            difference(){
+                if ((bearing_choice != 1) || (bushing_type == 2)) {
+                translate([-2,17.5,4]) cube_fillet([16,18,8], center = true, vertical=[3,0,0,0]);
+                } else {
+                translate([-2,17.5,4]) cube_fillet([16,18,8], center = true, vertical=[3,0,0,3]);
+                }
+
+                //bottom hole
+                
+                translate([0,17,-1]) cylinder(h = 4, r=2.75);
+                //nut slid in
+                translate([5,17,4]) cube([9.2*2,9.2*sqrt(3/4),4.1], center = true);
+
+                translate([0,17,6.5]) cylinder(h = 4, r=2.75);
+            }
+        }
+
+        // belt hole
+        translate([-5.5-10+1.5,22-9,30]) cube([10,55,32], center = true);
+
+        if(thru == true){
+            translate([-14,-11,6]) rotate([-90,0,0]) pushfit_rod(8.2,50);
+            translate([-14,-11,xaxis_rod_distance+6]) rotate([-90,0,0]) pushfit_rod(8.2,50);
+        } else {
+            translate([-14,-7,6]) rotate([-90,0,0]) pushfit_rod(8.25,50);
+            translate([-14,-7,xaxis_rod_distance+6]) rotate([-90,0,0]) pushfit_rod(8.25,50);
+        }
+
+
+    }
+
+    //threaded rod
+    #translate([0,17,0]) %cylinder(h = 70, r=2.5+0.2);
+
+}
+
+
+module x_end_idler(){
+    difference() {
+        x_end_base(len=42+idler_size_inner_r);
+        // idler hole
+        translate([0,17+6+idler_size_inner_r,30.25-((bearing_type==0)? 3 : 0)]) rotate([0,-90,0]) cylinder(h = 80, r=idler_size_inner_r-0.2, $fn=30);
+        if (bearing_type == 0) 
+        translate([-9,17+6+idler_size_inner_r,30.25-3]) {
+            rotate([0,-90,0]) cylinder(h = 10, r=idler_size/2+4, $fn=30);
+            translate([-5,10,0]) cube([10,20,idler_size+8], center=true);
+        }
+    }
+}
+
+mirror([0,0,0]) x_end_idler(thru=true);
+// translate([40,40,0]) x_end_idler(thru=false);
+translate([40,0,0]) x_end_motor();
+
+module pushfit_rod(diameter,length){
+    cylinder(h = length, r=diameter/2, $fn=30);
+    translate([0,-diameter/4,length/2]) cube([diameter,diameter/2,length], center = true);
+
+    translate([0,-diameter/2-1.2,length/2]) cube([diameter,1,length], center = true);
+}