More plastic around screw holding the tensioner in x-end

[clinton/prusa3.git] / box_frame / x-end.scad

// PRUSA iteration3
// X ends
// GNU GPL v3
// Josef Průša <josefprusa@me.com>
// Václav 'ax' Hůla <axtheb@gmail.com>
// http://www.reprap.org/wiki/Prusa_Mendel
// http://github.com/prusajr/PrusaMendel

include <configuration.scad>
use <bushing.scad>
use <inc/bearing-guide.scad>
use <y-drivetrain.scad>

//height and width of the x blocks depend on x smooth rod radius
x_box_height = 52 + 2 * bushing_xy[0];
x_box_width = (bushing_xy[0] <= 4) ? 17.5 : bushing_xy[0] * 2 + 9.5;

module x_end_motor(){

    mirror([0, 1, 0]) {

        x_end_base([3, 3, min((bushing_xy[0] - 4) * 2, 3), 0], thru=false);


        translate([0, -z_delta - 2, 0]) difference(){
            union(){
                intersection() {
                    translate([-15, -34, 30]) cube([20, 60, x_box_height], center = true);
                    union() {
                        translate([-13.75, -14 + z_delta / 2, 24]) cube_fillet([17.5, 14 + z_delta, 55], center = true, vertical=[0, 0, 3, 1.5], top=[0, 3, 6, 3], $fn=16);
                        translate([-10, -34, 9]) intersection(){
                            translate([0, 0, -5]) cube_fillet([10, 37, 28], center = true, vertical=[0, 0, 0, 0], top=[0, 3, 5, 3]);
                            translate([-10/2, 10, -26]) rotate([45, 0, 0]) cube_fillet([10, 60, 60], radius=2);
                        }
                    }
                }
                translate([-15.5, -32, 30.25]) rotate([90, 0, 0])  rotate([0, 90, 0]) nema17(places=[1, 0, 1, 1], h=11);
            }

            // motor screw holes
            translate([21-5, -21-11, 30.25]){
                // belt hole
                translate([-30, 11, -0.25]) cube([11, 36, 24], center = true);
                //motor mounting holes
                translate([-28.5, 0, 0]) rotate([0, 0, 0])  rotate([0, 90, 0]) nema17(places=[1, 1, 0, 1], holes=true, shadow=5, $fn=7, h=8);
            }
        }
        //smooth rod caps
        translate([-22, -10, 0]) cube([17, 2, 15]);
        translate([-22, -10, 45]) cube([17, 2, 10]);
    }
}

module x_end_base(vfillet=[3, 3, 3, 3], thru=true, len=40, offset=0){

    difference(){
        union(){
            translate([-10 - bushing_xy[0], -10 + len / 2 + offset, 30]) cube_fillet([x_box_width, len, x_box_height], center=true, vertical=vfillet, top=[5, 3, 5, 3]);

            translate([0, 0, 4 - bushing_xy[0]]) {
                //rotate([0, 0, 0]) translate([0, -9.5, 0]) 
                translate([z_delta, 0, 0]) render(convexity = 5) linear(bushing_z, x_box_height);
                // Nut trap
                //difference(){
                translate([-2, 17, 4]) cube_fillet([20, 16, 8], center = true, vertical=[7, 0, 0, 0], $fn=4);
                    //bottom hole
                //}
            }
        }
        // here are bushings/bearings
        translate([z_delta, 0, 4 - bushing_xy[0]]) linear_negative(bushing_z, x_box_height);

        // belt hole
        translate([-5.5 - 10 + 1.5, 22 - 9 + offset, 30]) cube([max(idler_width + 2, 11), 55, 27], center = true);

        translate([-10 - bushing_xy[0], offset, 0]) {
            if(thru == true){
                translate([0, -11, 6]) rotate([-90, 0, 0]) pushfit_rod(bushing_xy[0] * 2 + 0.2, 50);
                translate([0, -11, xaxis_rod_distance+6]) rotate([-90, 0, 0]) pushfit_rod(bushing_xy[0] * 2 + 0.2, 50);
            } else {
                translate([0, -7, 6]) rotate([-90, 0, 0]) pushfit_rod(bushing_xy[0] * 2 + 0.2, 50);
                translate([0, -7, xaxis_rod_distance+6]) rotate([-90, 0, 0]) pushfit_rod(bushing_xy[0] * 2 + 0.2, 50);
            }
        }
        translate([0, 0, 4 - bushing_xy[0]]) {  // m5 nut insert
                    translate([0, 17, -10]) rotate([0,0,45]){
                        cylinder(h = 40, r=2.75);
                        //nut slid in
                        translate([3, 0, 14]) cube([9.2*2, 9.2*sqrt(3/4)+0.4, 4.1], center = true);
                    }
        }
    }
    //threaded rod
    translate([0, 17, 0]) %cylinder(h = 70, r=2.5+0.2);
}

module x_end_idler(){
    difference() {
        x_end_base(len=45 + z_delta / 3, offset=-10 - z_delta / 3);
        // idler hole
        translate([-20, -15 - z_delta / 2, 30]) {
            rotate([0, 90, 0]) cylinder(r=m4_diameter / 2, h=33, center=true, $fn=7);
            translate([15 - 2 * single_wall_width, 0, 0]) rotate([90, 0, 90]) cylinder(r=m4_nut_diameter_horizontal / 2, h=3, $fn=6);

        }
        translate([-6 - x_box_width, 11, 20]) cube([x_box_width + 1, 11, 21]);
    }
        %translate([-14, -9, 20]) x_tensioner();
}

module x_tensioner(len=62, idler_height=20) {
    idlermount(len=len, rod=3.4, idler_height=idler_height, narrow_len=46, narrow_width=idler_width + 2 - single_wall_width);
}


//translate([-40, 0, 4 - bushing_xy[0]]) x_tensioner();
mirror([0, 0, 0]) x_end_idler(thru=true);
// translate([40, 40, 0]) x_end_idler(thru=false);
//translate([50, 0, 0]) x_end_motor();

module pushfit_rod(diameter, length){
    cylinder(h = length, r=diameter/2, $fn=30);
    translate([0, -diameter/4, length/2]) cube([diameter, diameter/2, length], center = true);

    translate([0, -diameter/2-1.2, length/2]) cube([diameter, 1, length], center = true);
}

if (idler_bearing[3] == 1) {
    translate([-25, -20 - idler_bearing[0] / 2, 0]) {
        render() bearing_guide_inner();
        translate([idler_bearing[0]+10, 0, 0])
            render()bearing_guide_outer();
    }
}