Commit | Line | Data |
---|---|---|
2159eed1 VAH |
1 | // PRUSA iteration3 |
2 | // Z axis | |
3 | // GNU GPL v3 | |
4 | // Josef Průša <josefprusa@me.com> | |
5 | // Václav 'ax' Hůla <axtheb@gmail.com> | |
6 | // http://www.reprap.org/wiki/Prusa_Mendel | |
8e93419f | 7 | // http://github.com/josefprusa/Prusa3 |
2159eed1 | 8 | |
65a72cd5 T |
9 | // ThingDoc entries |
10 | /** | |
11 | * @id zMotorHolder | |
12 | * @name Z Axis Motor Holder | |
13 | * @category Printed | |
14 | */ | |
1fbe5b71 | 15 | |
65a72cd5 T |
16 | /** |
17 | * @id zRodHolder | |
18 | * @name Z Axis Rod Holder | |
19 | * @category Printed | |
20 | */ | |
1fbe5b71 CE |
21 | |
22 | // todo | |
23 | ||
24 | // - fix motor holder wall removal so it is sensible and actually | |
25 | // removes the right thing | |
26 | // - fix changing board_thickness, add way to specify # of bolts in | |
27 | // side of frame (assume even spacing for now) | |
28 | ||
3506b70b VAH |
29 | include <configuration.scad> |
30 | ||
cec35279 | 31 | module zmotorholder(thickness=(frame_type == frame_single ? 38 : 23), bottom_thickness=5){ |
fb91eeba CE |
32 | position_y = board_to_xz_distance + zaxis_delta_y + zmotor_delta_y; |
33 | position_x = board_to_xz_distance + zaxis_delta_x + zmotor_delta_x; | |
3506b70b VAH |
34 | difference(){ |
35 | union(){ | |
36 | // Motor holding part | |
37 | difference(){ | |
38 | union(){ | |
fb91eeba CE |
39 | zrodholder(thickness=thickness, xlen=45 + zmotor_delta_x + zaxis_delta_x, ylen=48 + 5 + zmotor_delta_y + zaxis_delta_y, zdelta=((i_want_to_use_single_plate_dxf_and_make_my_z_weaker == 0) ? 0 : 5), bottom_x = 50 + zaxis_delta_x + zmotor_delta_x, bottom_y = 15 + zmotor_delta_y + zaxis_delta_y, am_top=0, bottom_thickness=bottom_thickness); |
40 | translate([position_x, position_y, 0]) { | |
41 | nema17(places=[1, 1, 1, 1], h=bottom_thickness + layer_height, $fn=23, shadow=layer_height + 2); | |
3506b70b VAH |
42 | } |
43 | } | |
846248f3 | 44 | // remove any interfering walls |
fb91eeba CE |
45 | translate([position_x, position_y, layer_height + 2 + 21 +3]) { |
46 | cube([43 + zmotor_delta_x + zaxis_delta_x,43,42], center = true); | |
47 | } | |
48 | ||
1fbe5b71 CE |
49 | // motor rotor clearance |
50 | translate([position_x, position_y, 0]) { | |
51 | cylinder(r=11,h=20, center = true); | |
846248f3 | 52 | } |
d3618a65 | 53 | |
3506b70b | 54 | // motor screw holes |
cec35279 CE |
55 | |
56 | // FIXME: y = board_to_xz distance looks supicious -- | |
57 | // the smooth rod is offset by a fixed amount so why | |
58 | // would the motor mount be moved in both directions | |
59 | // instead of just away from the frame? X-axis does | |
60 | // not use this to offset the leadscrew hole either. | |
fb91eeba | 61 | translate([position_x, position_y, thickness]) { |
5e8013bd | 62 | mirror([0, 0, 1]) translate([0, 0, thickness-8]) |
1fbe5b71 | 63 | #nema17(places=[1, 1, 1, 1], holes=true, h=bottom_thickness + 1, $fn=small_hole_segments); |
854f95f0 | 64 | //shadow=-6 + layer_height); |
3506b70b VAH |
65 | } |
66 | } | |
67 | } | |
68 | } | |
d3618a65 | 69 | } |
3506b70b VAH |
70 | |
71 | ||
cec35279 | 72 | module zrodholder(thickness=(frame_type == frame_single ? 14 : 15), bottom_thickness=5, ylen=44, xlen=34, zdelta=0, bottom_y=14, bottom_x=14, am_top=1){ |
5cae2970 | 73 | holder_inner_r = 9; |
0f6ec51a | 74 | holder_inner_r2 = 2; |
846248f3 | 75 | smooth_rod_insert_radius = bushing_z[0] + 5 * single_wall_width; |
3506b70b VAH |
76 | difference(){ |
77 | union(){ | |
3506b70b | 78 | difference(){ |
cec35279 | 79 | union() { |
3506b70b | 80 | //piece along the flat side of a board |
cec35279 CE |
81 | cube_fillet([bottom_x, ylen, bottom_thickness], vertical=[8, 3, 0, 0]); |
82 | if (frame_type == frame_alu) { | |
83 | top_radius = am_top ? thickness : thickness / 3; | |
1fbe5b71 | 84 | cube_fillet([5, ylen, thickness], vertical=[0, 0, 0, 0], top = [top_radius, 0, 0, 0]); |
cec35279 | 85 | |
1fbe5b71 CE |
86 | // FIXME: make rear/top bit optional, but don't remove entirely |
87 | // (printer seems to make less noise with the rear bit) | |
88 | %if (am_top) { | |
cec35279 CE |
89 | // rear bracket |
90 | translate ([-board_thickness - 5, 0, 0]) | |
1fbe5b71 | 91 | cube_fillet([5, ylen, thickness], vertical=[0, 0, 0, 0], top = [top_radius, 0, 0, 0]); |
cec35279 CE |
92 | translate ([-board_thickness, 5, 0]) |
93 | cube ([board_thickness, ylen - 6, bottom_thickness/2]); | |
94 | } | |
95 | } | |
96 | else { | |
97 | cube_fillet([5, ylen, thickness], vertical=[3, 3, 0, 0], top = [thickness / 1.7, 0, 0, 5]); | |
98 | } | |
99 | ||
100 | //hole for Z axis is thru this | |
846248f3 | 101 | cube_fillet([xlen + zaxis_delta_x, bottom_y, bottom_thickness], vertical=[3, 0, 0, 3]); |
fb91eeba | 102 | if (bottom_x < board_to_xz_distance - z_delta + zaxis_delta_x) { |
9865d15a CE |
103 | translate([bottom_x, bottom_y, 0]) { |
104 | //large fillet that makes it stiffer by lot. Thanks to Marcus Wolschon | |
105 | difference(){ | |
106 | cube([holder_inner_r, holder_inner_r, bottom_thickness]); | |
107 | translate([holder_inner_r, holder_inner_r, -0.5]) | |
108 | cylinder(r=holder_inner_r, h=bottom_thickness + 1); | |
109 | } | |
110 | } | |
111 | } | |
cec35279 CE |
112 | if (frame_type != frame_alu) { |
113 | translate([5, 5, 0]) { | |
114 | difference(){ | |
115 | cube([holder_inner_r2, holder_inner_r2, thickness - 5.5]); | |
116 | translate([holder_inner_r2, holder_inner_r2, -0.5]) | |
117 | cylinder(r=holder_inner_r2, h=thickness + 1, $fn=20); | |
118 | } | |
119 | } | |
0f6ec51a | 120 | } |
0802ac49 CE |
121 | // leadscrew bearing hole is cut from this |
122 | if (am_top) { | |
fb91eeba CE |
123 | lead_bearing_y = board_to_xz_distance + zaxis_delta_y + zmotor_delta_y; |
124 | lead_bearing_x = board_to_xz_distance + zaxis_delta_x + zmotor_delta_x; | |
125 | translate ([lead_bearing_x, lead_bearing_y, 0]) cylinder (d = bearing_608[0] + 1 + 2, h = bearing_608[2] + layer_height*4); | |
0802ac49 | 126 | } |
3506b70b | 127 | //piece along cut side of the board |
cec35279 CE |
128 | if (frame_type == frame_box) { |
129 | translate([-board_thickness, 0, 0]) | |
130 | cube_fillet([board_thickness + board_to_xz_distance + bushing_z[0], 5, thickness], radius=2, top = [0, 0, 0, thickness], $fn=99); | |
131 | } else if (frame_type == frame_alu) { | |
1fbe5b71 | 132 | side_thickness = 5.0;// - zaxis_delta_y; |
846248f3 | 133 | |
1fbe5b71 CE |
134 | translate ([0, 0 /* zaxis_delta_y */, 0]) { |
135 | // back | |
136 | translate([-board_thickness, 0, 0]) { | |
137 | cube_fillet([board_thickness, side_thickness, thickness], vertical = [0, 0, 0, 0], top = [0, 0, 0, 0]); | |
138 | } | |
139 | ||
140 | // front | |
141 | //cube_fillet([am_top ? board_to_xz_distance + zaxis_delta_x - smooth_rod_insert_radius : xlen + zaxis_delta_x , side_thickness, thickness], vertical = [2, 0, 0, 0], top = [0, 0, 0, thickness]); | |
142 | cube_fillet([am_top ? board_to_xz_distance + zaxis_delta_x - smooth_rod_insert_radius : xlen , side_thickness, thickness / (am_top ? 1 : 1.5)], vertical = [2, 0, 0, 0], top = [0, 0, 0, thickness]); | |
143 | ||
144 | // extra support for motor | |
145 | if (!am_top) { | |
146 | translate ([0, ylen - side_thickness, 0]) cube_fillet([xlen/* board_to_xz_distance + zaxis_delta_x - smooth_rod_insert_radius */ , side_thickness, thickness/1.5], vertical = [2, 0, 0, 0], top = [0, 0, 0, thickness]); | |
147 | } | |
148 | } | |
846248f3 CE |
149 | |
150 | // extra support along edge of smooth rod hole | |
151 | radius_diff = smooth_rod_insert_radius - bushing_z[0]; | |
152 | hull () { | |
fb91eeba CE |
153 | translate([-board_thickness/3, -zaxis_delta_y/3, 0]) { |
154 | cube_fillet([board_thickness/3 + board_to_xz_distance + zaxis_delta_x - bushing_z[0] , -zaxis_delta_y/3 , thickness/2], vertical = [2, 0, 4, 0], top = [0, 0, 4, thickness/2]); | |
846248f3 CE |
155 | } |
156 | translate([board_to_xz_distance/2, -zaxis_delta_x + radius_diff/6, 0]) { | |
fb91eeba | 157 | cube_fillet([board_to_xz_distance/2 + zaxis_delta_x + smooth_rod_insert_radius*0.75, radius_diff/3 , bottom_thickness*2], vertical = [2, 0, 4, bushing_z[0] * smooth_rod_insert_radius/bushing_z[0]], top = [0, 0, 2, thickness/4]); |
846248f3 | 158 | } |
cec35279 | 159 | } |
5e8013bd | 160 | } else { |
eb40b77a | 161 | translate([-board_thickness/2, 0, 0]) |
0f6ec51a | 162 | cube_fillet([board_thickness/2 + board_to_xz_distance + bushing_z[0], 5, thickness], radius=2, top = [0, 0, 0, thickness], $fn=99); |
5e8013bd VAH |
163 | } |
164 | //smooth rod insert | |
fb91eeba | 165 | translate([board_to_xz_distance - z_delta + zaxis_delta_x, 9 + zaxis_delta_y, 0]) |
1ebfb5d4 | 166 | cylinder(h=bottom_thickness * (am_top ? 1.75 : 1.75), r=smooth_rod_insert_radius); |
3506b70b | 167 | } |
0802ac49 CE |
168 | |
169 | // === difference === | |
170 | ||
3506b70b | 171 | //smooth rod hole |
fb91eeba | 172 | #translate([board_to_xz_distance - z_delta + zaxis_delta_x, 9 + zaxis_delta_y, -1]) cylinder(h=am_top ? thickness+20 : bottom_thickness, r=bushing_z[0] + single_wall_width / 4); |
3506b70b | 173 | //inside rouned corner |
cec35279 CE |
174 | if (frame_type != frame_alu) { |
175 | translate([0, 5, -1]) cylinder(r=0.8, h=100, $fn=8); | |
176 | } | |
177 | ||
0802ac49 CE |
178 | // leadscrew hole |
179 | if (am_top) { | |
fb91eeba CE |
180 | lead_bearing_y = board_to_xz_distance + zaxis_delta_y + zmotor_delta_y; |
181 | lead_bearing_x = board_to_xz_distance + zaxis_delta_x + zmotor_delta_x; | |
182 | translate ([lead_bearing_x, lead_bearing_y, 0]) { | |
0802ac49 CE |
183 | difference () { |
184 | union () { | |
185 | translate ([0, 0, 1]) cylinder (d = 10.8, h = bearing_608[2]*2); | |
186 | translate ([0, 0, -1]) cylinder (d = 23, h = bearing_608[2]+1); | |
187 | } | |
1fbe5b71 | 188 | translate ([0, 0, bearing_608[2]-layer_height*2]) cylinder (d = 23 - single_wall_width/2, h = layer_height); |
0802ac49 CE |
189 | } |
190 | } | |
191 | } | |
192 | ||
5e8013bd | 193 | //front screws |
cec35279 CE |
194 | if (frame_type == frame_single) { |
195 | //single plate has both screws on front | |
196 | translate([16, 35, bottom_thickness + 4.5 + zdelta]) rotate([0, -90, 0]) { | |
197 | plate_screw(); | |
198 | } | |
199 | translate([16, 15, bottom_thickness + 4.5 + zdelta]) rotate([0, -90, 0]) { | |
200 | plate_screw(); | |
201 | } | |
202 | //motor mount has third screw | |
203 | translate([16, 25, bottom_thickness + 4.5 + zdelta + 20]) rotate([0, -90, 0]) { | |
204 | plate_screw(); | |
205 | } | |
206 | } else if (frame_type == frame_alu) { | |
207 | // three screws on front | |
04ddc678 CE |
208 | translate([18, ylen - board_thickness/2, bottom_thickness/2 + board_thickness/2 + zdelta]) rotate([0, -90, 0]) plate_screw(); |
209 | translate([18, 5 + board_thickness/2, bottom_thickness/2 + board_thickness/2 + zdelta]) rotate([0, -90, 0]) plate_screw(); | |
210 | translate([18, 5 + board_thickness/2, thickness - board_thickness/2]) rotate([0, -90, 0]) | |
cec35279 CE |
211 | plate_screw(); |
212 | ||
213 | // motor mount screw for opposite extrusion | |
04ddc678 | 214 | translate([18, ylen - board_thickness/2, thickness - board_thickness/2]) rotate([0, -90, 0]) |
cec35279 CE |
215 | plate_screw(); |
216 | ||
217 | // back plate | |
04ddc678 | 218 | translate([-board_thickness-18, ylen - board_thickness/2, thickness - board_thickness/2]) rotate([0, 90, 0]) |
cec35279 | 219 | plate_screw(); |
04ddc678 | 220 | translate([-board_thickness-18, 5 + board_thickness/2, thickness - board_thickness/2]) rotate([0, 90, 0]) |
cec35279 | 221 | plate_screw(); |
04ddc678 CE |
222 | translate([-board_thickness-18, ylen - board_thickness/2, bottom_thickness/2 + board_thickness/2 + zdelta]) rotate([0, 90, 0]) plate_screw(); |
223 | #translate([-board_thickness-18, 5 + board_thickness/2, bottom_thickness/2 + board_thickness/2 + zdelta]) rotate([0, 90, 0]) plate_screw(); | |
cec35279 CE |
224 | |
225 | //side screws | |
04ddc678 CE |
226 | #translate([-board_thickness/2, -13, thickness-board_thickness/2]) rotate([-90, 0, 0]) plate_screw(); |
227 | translate([-board_thickness/2, -13, bottom_thickness/2 + board_thickness/2 + zdelta]) rotate([-90, 0, 0]) plate_screw(); | |
cec35279 CE |
228 | } else if (frame_type == frame_box) { |
229 | translate([16, 30, bottom_thickness+4]) rotate([0, -90, 0]) { | |
230 | plate_screw(); | |
231 | } | |
5e8013bd | 232 | //side screw |
0f6ec51a | 233 | translate([-board_thickness/2, -11, thickness/2]) rotate([-90, 0, 0]) plate_screw(); |
b32bbd0f | 234 | } |
3506b70b VAH |
235 | } |
236 | } | |
237 | } | |
d3618a65 | 238 | } |
1422dcbd CE |
239 | |
240 | if (frame_type == frame_alu) { | |
241 | // 2020 aluminum frame parts are larger | |
7b8e1e54 CE |
242 | translate([0, -60, 0]) zmotorholder(thickness=55, bottom_thickness=6); |
243 | translate([0, 60, 0]) mirror([0, 1, 0]) zmotorholder(thickness=55, bottom_thickness=6); | |
244 | ||
245 | translate([110 + board_thickness, board_thickness+10, 0]) rotate([0,0,90]) zrodholder(thickness=board_thickness * 2 + 5, ylen = board_thickness * 2 + 10, bottom_x=48, bottom_thickness=6); | |
246 | translate([110 + board_thickness, -(board_thickness+10), 0]) rotate([0, 0, -90]) mirror([0, 1, 0]) zrodholder(thickness=board_thickness * 2 + 5, ylen = board_thickness * 2 + 10, bottom_x=48, bottom_thickness=6); | |
247 | ||
1422dcbd CE |
248 | } |
249 | else { | |
250 | translate([10, -50, 0]) zmotorholder(); | |
251 | translate([0, 50, 0]) mirror([0, 1, 0]) zmotorholder(); | |
252 | translate([67, 14, 0]) rotate([0,0,90]) zrodholder(); | |
253 | translate([77, -14, 0]) rotate([0, 0, -90]) mirror([0, 1, 0]) zrodholder(); | |
254 | } |