Merge pull request #1188 from wolfmanjm/upstreamedge

[clinton/Smoothieware.git] / src / modules / tools / zprobe / ZProbe.cpp

/*
      This file is part of Smoothie (http://smoothieware.org/). The motion control part is heavily based on Grbl (https://github.com/simen/grbl).
      Smoothie is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version.
      Smoothie is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
      You should have received a copy of the GNU General Public License along with Smoothie. If not, see <http://www.gnu.org/licenses/>.
*/

#include "ZProbe.h"

#include "Kernel.h"
#include "BaseSolution.h"
#include "Config.h"
#include "Robot.h"
#include "StepperMotor.h"
#include "StreamOutputPool.h"
#include "Gcode.h"
#include "Conveyor.h"
#include "checksumm.h"
#include "ConfigValue.h"
#include "SlowTicker.h"
#include "Planner.h"
#include "SerialMessage.h"
#include "PublicDataRequest.h"
#include "EndstopsPublicAccess.h"
#include "PublicData.h"
#include "LevelingStrategy.h"
#include "StepTicker.h"
#include "utils.h"

// strategies we know about
#include "DeltaCalibrationStrategy.h"
#include "ThreePointStrategy.h"
#include "DeltaGridStrategy.h"
#include "CartGridStrategy.h"

#define enable_checksum          CHECKSUM("enable")
#define probe_pin_checksum       CHECKSUM("probe_pin")
#define debounce_ms_checksum     CHECKSUM("debounce_ms")
#define slow_feedrate_checksum   CHECKSUM("slow_feedrate")
#define fast_feedrate_checksum   CHECKSUM("fast_feedrate")
#define return_feedrate_checksum CHECKSUM("return_feedrate")
#define probe_height_checksum    CHECKSUM("probe_height")
#define gamma_max_checksum       CHECKSUM("gamma_max")
#define reverse_z_direction_checksum CHECKSUM("reverse_z")

// from endstop section
#define delta_homing_checksum    CHECKSUM("delta_homing")
#define rdelta_homing_checksum    CHECKSUM("rdelta_homing")

#define X_AXIS 0
#define Y_AXIS 1
#define Z_AXIS 2

#define STEPPER THEROBOT->actuators
#define STEPS_PER_MM(a) (STEPPER[a]->get_steps_per_mm())
#define Z_STEPS_PER_MM STEPS_PER_MM(Z_AXIS)

void ZProbe::on_module_loaded()
{
    // if the module is disabled -> do nothing
    if(!THEKERNEL->config->value( zprobe_checksum, enable_checksum )->by_default(false)->as_bool()) {
        // as this module is not needed free up the resource
        delete this;
        return;
    }

    // load settings
    this->config_load();
    // register event-handlers
    register_for_event(ON_GCODE_RECEIVED);

    // we read the probe in this timer
    probing= false;
    THEKERNEL->slow_ticker->attach(1000, this, &ZProbe::read_probe);
}

void ZProbe::config_load()
{
    this->pin.from_string( THEKERNEL->config->value(zprobe_checksum, probe_pin_checksum)->by_default("nc" )->as_string())->as_input();
    this->debounce_ms    = THEKERNEL->config->value(zprobe_checksum, debounce_ms_checksum)->by_default(0  )->as_number();

    // get strategies to load
    vector<uint16_t> modules;
    THEKERNEL->config->get_module_list( &modules, leveling_strategy_checksum);
    for( auto cs : modules ){
        if( THEKERNEL->config->value(leveling_strategy_checksum, cs, enable_checksum )->as_bool() ){
            bool found= false;
            LevelingStrategy *ls= nullptr;

            // check with each known strategy and load it if it matches
            switch(cs) {
                case delta_calibration_strategy_checksum:
                    ls= new DeltaCalibrationStrategy(this);
                    found= true;
                    break;

                case three_point_leveling_strategy_checksum:
                    // NOTE this strategy is mutually exclusive with the delta calibration strategy
                    ls= new ThreePointStrategy(this);
                    found= true;
                    break;

                case delta_grid_leveling_strategy_checksum:
                    ls= new DeltaGridStrategy(this);
                    found= true;
                    break;

                case cart_grid_leveling_strategy_checksum:
                    ls= new CartGridStrategy(this);
                    found= true;
                    break;
            }
            if(found) {
                if(ls->handleConfig()) {
                    this->strategies.push_back(ls);
                }else{
                    delete ls;
                }
            }
        }
    }

    // need to know if we need to use delta kinematics for homing
    this->is_delta = THEKERNEL->config->value(delta_homing_checksum)->by_default(false)->as_bool();
    this->is_rdelta = THEKERNEL->config->value(rdelta_homing_checksum)->by_default(false)->as_bool();

    // default for backwards compatibility add DeltaCalibrationStrategy if a delta
    // may be deprecated
    if(this->strategies.empty()) {
        if(this->is_delta) {
            this->strategies.push_back(new DeltaCalibrationStrategy(this));
            this->strategies.back()->handleConfig();
        }
    }

    this->probe_height  = THEKERNEL->config->value(zprobe_checksum, probe_height_checksum)->by_default(5.0F)->as_number();
    this->slow_feedrate = THEKERNEL->config->value(zprobe_checksum, slow_feedrate_checksum)->by_default(5)->as_number(); // feedrate in mm/sec
    this->fast_feedrate = THEKERNEL->config->value(zprobe_checksum, fast_feedrate_checksum)->by_default(100)->as_number(); // feedrate in mm/sec
    this->return_feedrate = THEKERNEL->config->value(zprobe_checksum, return_feedrate_checksum)->by_default(0)->as_number(); // feedrate in mm/sec
    this->reverse_z     = THEKERNEL->config->value(zprobe_checksum, reverse_z_direction_checksum)->by_default(false)->as_bool(); // Z probe moves in reverse direction
    this->max_z         = THEKERNEL->config->value(gamma_max_checksum)->by_default(500)->as_number(); // maximum zprobe distance
}

uint32_t ZProbe::read_probe(uint32_t dummy)
{
    if(!probing || probe_detected) return 0;

    // we check all axis as it maybe a G38.2 X10 for instance, not just a probe in Z
    if(STEPPER[X_AXIS]->is_moving() || STEPPER[Y_AXIS]->is_moving() || STEPPER[Z_AXIS]->is_moving()) {
        // if it is moving then we check the probe, and debounce it
        if(this->pin.get()) {
            if(debounce < debounce_ms) {
                debounce++;
            } else {
                // we signal the motors to stop, which will preempt any moves on that axis
                // we do all motors as it may be a delta
                for(auto &a : THEROBOT->actuators) a->stop_moving();
                probe_detected= true;
                debounce= 0;
            }

        } else {
            // The endstop was not hit yet
            debounce= 0;
        }
    }

    return 0;
}

// single probe in Z with custom feedrate
// returns boolean value indicating if probe was triggered
bool ZProbe::run_probe(float& mm, float feedrate, float max_dist, bool reverse)
{
    if(this->pin.get()) {
        // probe already triggered so abort
        return false;
    }

    float maxz= max_dist < 0 ? this->max_z*2 : max_dist;

    probing= true;
    probe_detected= false;
    debounce= 0;

    // save current actuator position so we can report how far we moved
    float z_start_pos= THEROBOT->actuators[Z_AXIS]->get_current_position();

    // move Z down
    bool dir= (!reverse_z != reverse); // xor
    float delta[3]= {0,0,0};
    delta[Z_AXIS]= dir ? -maxz : maxz;
    THEROBOT->delta_move(delta, feedrate, 3);

    // wait until finished
    THECONVEYOR->wait_for_idle();

    // now see how far we moved, get delta in z we moved
    // NOTE this works for deltas as well as all three actuators move the same amount in Z
    mm= z_start_pos - THEROBOT->actuators[2]->get_current_position();

    // set the last probe position to the actuator units moved during this home
    THEROBOT->set_last_probe_position(std::make_tuple(0, 0, mm, probe_detected?1:0));

    probing= false;

    if(probe_detected) {
        // if the probe stopped the move we need to correct the last_milestone as it did not reach where it thought
        THEROBOT->reset_position_from_current_actuator_position();
    }

    return probe_detected;
}

// do probe then return to start position
bool ZProbe::run_probe_return(float& mm, float feedrate, float max_dist, bool reverse)
{
    float save_z_pos= THEROBOT->get_axis_position(Z_AXIS);

    bool ok= run_probe(mm, feedrate, max_dist, reverse);

    // move probe back to where it was
    float fr;
    if(this->return_feedrate != 0) { // use return_feedrate if set
        fr = this->return_feedrate;
    } else {
        fr = this->slow_feedrate*2; // nominally twice slow feedrate
        if(fr > this->fast_feedrate) fr = this->fast_feedrate; // unless that is greater than fast feedrate
    }

    // absolute move back to saved starting position
    coordinated_move(NAN, NAN, save_z_pos, fr, false);

    return ok;
}

bool ZProbe::doProbeAt(float &mm, float x, float y)
{
    // move to xy
    coordinated_move(x, y, NAN, getFastFeedrate());
    return run_probe_return(mm, slow_feedrate);
}

void ZProbe::on_gcode_received(void *argument)
{
    Gcode *gcode = static_cast<Gcode *>(argument);

    if( gcode->has_g && gcode->g >= 29 && gcode->g <= 32) {

        // make sure the probe is defined and not already triggered before moving motors
        if(!this->pin.connected()) {
            gcode->stream->printf("ZProbe pin not configured.\n");
            return;
        }

        if(this->pin.get()) {
            gcode->stream->printf("ZProbe triggered before move, aborting command.\n");
            return;
        }

        if( gcode->g == 30 ) { // simple Z probe
            // first wait for all moves to finish
            THEKERNEL->conveyor->wait_for_idle();

            bool set_z= (gcode->has_letter('Z') && !is_rdelta);
            bool probe_result;
            bool reverse= (gcode->has_letter('R') && gcode->get_value('R') != 0); // specify to probe in reverse direction
            float rate= gcode->has_letter('F') ? gcode->get_value('F') / 60 : this->slow_feedrate;
            float mm;

            // if not setting Z then return probe to where it started, otherwise leave it where it is
            probe_result = (set_z ? run_probe(mm, rate, -1, reverse) : run_probe_return(mm, rate, -1, reverse));

            if(probe_result) {
                // the result is in actuator coordinates moved
                gcode->stream->printf("Z:%1.4f\n", mm);

                if(set_z) {
                    // set current Z to the specified value, shortcut for G92 Znnn
                    char buf[32];
                    int n = snprintf(buf, sizeof(buf), "G92 Z%f", gcode->get_value('Z'));
                    string g(buf, n);
                    Gcode gc(g, &(StreamOutput::NullStream));
                    THEKERNEL->call_event(ON_GCODE_RECEIVED, &gc);
                }

            } else {
                gcode->stream->printf("ZProbe not triggered\n");
            }

        } else {
            if(!gcode->has_letter('P')) {
                // find the first strategy to handle the gcode
                for(auto s : strategies){
                    if(s->handleGcode(gcode)) {
                        return;
                    }
                }
                gcode->stream->printf("No strategy found to handle G%d\n", gcode->g);

            }else{
                // P paramater selects which strategy to send the code to
                // they are loaded in the order they are defined in config, 0 being the first, 1 being the second and so on.
                uint16_t i= gcode->get_value('P');
                if(i < strategies.size()) {
                    if(!strategies[i]->handleGcode(gcode)){
                        gcode->stream->printf("strategy #%d did not handle G%d\n", i, gcode->g);
                    }
                    return;

                }else{
                    gcode->stream->printf("strategy #%d is not loaded\n", i);
                }
            }
        }

    } else if(gcode->has_g && gcode->g == 38 ) { // G38.2 Straight Probe with error, G38.3 straight probe without error
        // linuxcnc/grbl style probe http://www.linuxcnc.org/docs/2.5/html/gcode/gcode.html#sec:G38-probe
        if(gcode->subcode != 2 && gcode->subcode != 3) {
            gcode->stream->printf("error:Only G38.2 and G38.3 are supported\n");
            return;
        }

        // make sure the probe is defined and not already triggered before moving motors
        if(!this->pin.connected()) {
            gcode->stream->printf("error:ZProbe not connected.\n");
            return;
        }

        if(this->pin.get()) {
            gcode->stream->printf("error:ZProbe triggered before move, aborting command.\n");
            return;
        }

        // first wait for all moves to finish
        THEKERNEL->conveyor->wait_for_idle();

        if(gcode->has_letter('X')) {
            // probe in the X axis
            probe_XYZ(gcode, X_AXIS);

        }else if(gcode->has_letter('Y')) {
            // probe in the Y axis
            probe_XYZ(gcode, Y_AXIS);

        }else if(gcode->has_letter('Z')) {
            // probe in the Z axis
            probe_XYZ(gcode, Z_AXIS);

        }else{
            gcode->stream->printf("error:at least one of X Y or Z must be specified\n");
        }

        return;

    } else if(gcode->has_m) {
        // M code processing here
        int c;
        switch (gcode->m) {
            case 119:
                c = this->pin.get();
                gcode->stream->printf(" Probe: %d", c);
                gcode->add_nl = true;
                break;

            case 670:
                if (gcode->has_letter('S')) this->slow_feedrate = gcode->get_value('S');
                if (gcode->has_letter('K')) this->fast_feedrate = gcode->get_value('K');
                if (gcode->has_letter('R')) this->return_feedrate = gcode->get_value('R');
                if (gcode->has_letter('Z')) this->max_z = gcode->get_value('Z');
                if (gcode->has_letter('H')) this->probe_height = gcode->get_value('H');
                if (gcode->has_letter('I')) { // NOTE this is temporary and toggles the invertion status of the pin
                    invert_override= (gcode->get_value('I') != 0);
                    pin.set_inverting(pin.is_inverting() != invert_override); // XOR so inverted pin is not inverted and vice versa
                }
                break;

            case 500: // save settings
            case 503: // print settings
                gcode->stream->printf(";Probe feedrates Slow/fast(K)/Return (mm/sec) max_z (mm) height (mm):\nM670 S%1.2f K%1.2f R%1.2f Z%1.2f H%1.2f\n",
                    this->slow_feedrate, this->fast_feedrate, this->return_feedrate, this->max_z, this->probe_height);

                // fall through is intended so leveling strategies can handle m-codes too

            default:
                for(auto s : strategies){
                    if(s->handleGcode(gcode)) {
                        return;
                    }
                }
        }
    }
}

// special way to probe in the X or Y or Z direction using planned moves, should work with any kinematics
void ZProbe::probe_XYZ(Gcode *gcode, int axis)
{
    // enable the probe checking in the timer
    probing= true;
    probe_detected= false;
    THEROBOT->disable_segmentation= true; // we must disable segmentation as this won't work with it enabled (beware on deltas probing in X or Y)

    // get probe feedrate in mm/min and convert to mm/sec if specified
    float rate = (gcode->has_letter('F')) ? gcode->get_value('F')/60 : this->slow_feedrate;

    // do a regular move which will stop as soon as the probe is triggered, or the distance is reached
    switch(axis) {
        case X_AXIS: coordinated_move(gcode->get_value('X'), 0, 0, rate, true); break;
        case Y_AXIS: coordinated_move(0, gcode->get_value('Y'), 0, rate, true); break;
        case Z_AXIS: coordinated_move(0, 0, gcode->get_value('Z'), rate, true); break;
    }

    // coordinated_move returns when the move is finished

    // disable probe checking
    probing= false;
    THEROBOT->disable_segmentation= false;

    // if the probe stopped the move we need to correct the last_milestone as it did not reach where it thought
    // this also sets last_milestone to the machine coordinates it stopped at
    THEROBOT->reset_position_from_current_actuator_position();
    float pos[3];
    THEROBOT->get_axis_position(pos, 3);

    uint8_t probeok= this->probe_detected ? 1 : 0;

    // print results using the GRBL format
    gcode->stream->printf("[PRB:%1.3f,%1.3f,%1.3f:%d]\n", pos[X_AXIS], pos[Y_AXIS], pos[Z_AXIS], probeok);
    THEROBOT->set_last_probe_position(std::make_tuple(pos[X_AXIS], pos[Y_AXIS], pos[Z_AXIS], probeok));

    if(probeok == 0 && gcode->subcode == 2) {
        // issue error if probe was not triggered and subcode == 2
        gcode->stream->printf("ALARM: Probe fail\n");
        THEKERNEL->call_event(ON_HALT, nullptr);
    }
}

// issue a coordinated move directly to robot, and return when done
// Only move the coordinates that are passed in as not nan
// NOTE must use G53 to force move in machine coordinates and ignore any WCS offsets
void ZProbe::coordinated_move(float x, float y, float z, float feedrate, bool relative)
{
    #define CMDLEN 128
    char *cmd= new char[CMDLEN]; // use heap here to reduce stack usage

    if(relative) strcpy(cmd, "G91 G0 ");
    else strcpy(cmd, "G53 G0 "); // G53 forces movement in machine coordinate system

    if(!isnan(x)) {
        size_t n= strlen(cmd);
        snprintf(&cmd[n], CMDLEN-n, " X%1.3f", x);
    }
    if(!isnan(y)) {
        size_t n= strlen(cmd);
        snprintf(&cmd[n], CMDLEN-n, " Y%1.3f", y);
    }
    if(!isnan(z)) {
        size_t n= strlen(cmd);
        snprintf(&cmd[n], CMDLEN-n, " Z%1.3f", z);
    }

    {
        size_t n= strlen(cmd);
        // use specified feedrate (mm/sec)
        snprintf(&cmd[n], CMDLEN-n, " F%1.1f", feedrate * 60); // feed rate is converted to mm/min
    }

    if(relative) strcat(cmd, " G90");

    THEKERNEL->streams->printf("DEBUG: move: %s: %u\n", cmd, strlen(cmd));

    // send as a command line as may have multiple G codes in it
    THEROBOT->push_state();
    struct SerialMessage message;
    message.message = cmd;
    delete [] cmd;

    message.stream = &(StreamOutput::NullStream);
    THEKERNEL->call_event(ON_CONSOLE_LINE_RECEIVED, &message );
    THEKERNEL->conveyor->wait_for_idle();
    THEROBOT->pop_state();

}

// issue home command
void ZProbe::home()
{
    Gcode gc(THEKERNEL->is_grbl_mode() ? "G28.2" : "G28", &(StreamOutput::NullStream));
    THEKERNEL->call_event(ON_GCODE_RECEIVED, &gc);
}