added make dfu
[clinton/Smoothieware.git] / src / modules / tools / temperaturecontrol / TemperatureControl.cpp
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df27a6a3 1/*
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2 This file is part of Smoothie (http://smoothieware.org/). The motion control part is heavily based on Grbl (https://github.com/simen/grbl).
3 Smoothie is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version.
4 Smoothie is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
df27a6a3 5 You should have received a copy of the GNU General Public License along with Smoothie. If not, see <http://www.gnu.org/licenses/>.
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6*/
7
7b49793d 8// TODO : THIS FILE IS LAME, MUST BE MADE MUCH BETTER
cd011f58 9
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10#include "libs/Module.h"
11#include "libs/Kernel.h"
12#include <math.h>
13#include "TemperatureControl.h"
3c308aeb 14#include "TemperatureControlPool.h"
3c132bd0 15#include "libs/Pin.h"
ded56b35 16
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17TemperatureControl::TemperatureControl(){}
18
19TemperatureControl::TemperatureControl(uint16_t name){
20 this->name_checksum = name;
907d5e8a 21// this->error_count = 0;
4464301d 22 this->waiting = false;
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23}
24
25void TemperatureControl::on_module_loaded(){
907d5e8a 26
81b547a1 27 // We start not desiring any temp
907d5e8a 28 this->target_temperature = UNDEFINED;
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29
30 // Settings
7dd8133c 31 this->on_config_reload(this);
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32
33 this->acceleration_factor = 10;
34
ded56b35 35 // Register for events
df27a6a3 36 this->register_for_event(ON_GCODE_EXECUTE);
b0be67b5 37 this->register_for_event(ON_GCODE_RECEIVED);
df27a6a3 38 this->register_for_event(ON_MAIN_LOOP);
8ccab7cf 39 this->register_for_event(ON_SECOND_TICK);
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40
41}
42
3c132bd0 43void TemperatureControl::on_main_loop(void* argument){ }
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44
45// Get configuration from the config file
46void TemperatureControl::on_config_reload(void* argument){
47
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48 // General config
49 this->set_m_code = this->kernel->config->value(temperature_control_checksum, this->name_checksum, set_m_code_checksum)->by_default(104)->as_number();
50 this->set_and_wait_m_code = this->kernel->config->value(temperature_control_checksum, this->name_checksum, set_and_wait_m_code_checksum)->by_default(109)->as_number();
51 this->get_m_code = this->kernel->config->value(temperature_control_checksum, this->name_checksum, get_m_code_checksum)->by_default(105)->as_number();
f39da6fe 52 this->readings_per_second = this->kernel->config->value(temperature_control_checksum, this->name_checksum, readings_per_second_checksum)->by_default(20)->as_number();
7dd8133c 53
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54 this->designator = this->kernel->config->value(temperature_control_checksum, this->name_checksum, designator_checksum)->by_default(string("T"))->as_string();
55
7dd8133c 56 // Values are here : http://reprap.org/wiki/Thermistor
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57 this->r0 = 100000;
58 this->t0 = 25;
a98f72da 59 this->beta = 4066;
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60 this->r1 = 0;
61 this->r2 = 4700;
a98f72da 62
3c132bd0 63 // Preset values for various common types of thermistors
df27a6a3 64 ConfigValue* thermistor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, thermistor_checksum);
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65 if( thermistor->value.compare("EPCOS100K" ) == 0 ){ // Default
66 }else if( thermistor->value.compare("RRRF100K" ) == 0 ){ this->beta = 3960;
67 }else if( thermistor->value.compare("RRRF10K" ) == 0 ){ this->beta = 3964; this->r0 = 10000; this->r1 = 680; this->r2 = 1600;
68 }else if( thermistor->value.compare("Honeywell100K") == 0 ){ this->beta = 3974;
69 }else if( thermistor->value.compare("Semitec" ) == 0 ){ this->beta = 4267; }
a98f72da 70
3c132bd0 71 // Preset values are overriden by specified values
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72 this->r0 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, r0_checksum )->by_default(this->r0 )->as_number(); // Stated resistance eg. 100K
73 this->t0 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, t0_checksum )->by_default(this->t0 )->as_number(); // Temperature at stated resistance, eg. 25C
74 this->beta = this->kernel->config->value(temperature_control_checksum, this->name_checksum, beta_checksum)->by_default(this->beta)->as_number(); // Thermistor beta rating. See http://reprap.org/bin/view/Main/MeasuringThermistorBeta
75 this->r1 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, r1_checksum )->by_default(this->r1 )->as_number();
76 this->r2 = this->kernel->config->value(temperature_control_checksum, this->name_checksum, r2_checksum )->by_default(this->r2 )->as_number();
77
78
df27a6a3 79 // Thermistor math
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80 j = (1.0 / beta);
81 k = (1.0 / (t0 + 273.15));
82
83 // ADC smoothing
84 running_total = 0;
3c308aeb 85
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86 // sigma-delta output modulation
87 o = 0;
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88
89 // Thermistor pin for ADC readings
90 this->thermistor_pin = this->kernel->config->value(temperature_control_checksum, this->name_checksum, thermistor_pin_checksum )->required()->as_pin();
91 this->kernel->adc->enable_pin(this->thermistor_pin);
92
93 // Heater pin
827a49ca 94 this->heater_pin = this->kernel->config->value(temperature_control_checksum, this->name_checksum, heater_pin_checksum)->required()->as_pwm()->as_output();
3c132bd0 95 this->heater_pin->set(0);
7dd8133c 96
907d5e8a 97 // activate SD-DAC timer
827a49ca 98 this->kernel->slow_ticker->attach(1000, this->heater_pin, &Pwm::on_tick);
907d5e8a 99
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100 // reading tick
101 this->kernel->slow_ticker->attach( this->readings_per_second, this, &TemperatureControl::thermistor_read_tick );
102
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103 // PID
104 this->p_factor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, p_factor_checksum)->by_default(10 )->as_number();
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105 this->i_factor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, i_factor_checksum)->by_default(0.3)->as_number();
106 this->d_factor = this->kernel->config->value(temperature_control_checksum, this->name_checksum, d_factor_checksum)->by_default(200)->as_number();
4b9388c2 107 this->i_max = this->kernel->config->value(temperature_control_checksum, this->name_checksum, i_max_checksum )->by_default(255)->as_number();
b6a72b99 108 this->i = 0.0;
907d5e8a 109 this->last_reading = 0.0;
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110}
111
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112void TemperatureControl::on_gcode_received(void* argument)
113{
114 Gcode* gcode = static_cast<Gcode*>(argument);
115 if (gcode->has_m)
116 {
117 // Get temperature
118 if( gcode->m == this->get_m_code ){
c4f4cf73 119 gcode->stream->printf("%s:%3.1f /%3.1f @%d ", this->designator.c_str(), this->get_temperature(), ((target_temperature == UNDEFINED)?0.0:target_temperature), this->o);
ac9f9b7a 120 gcode->add_nl = true;
b0be67b5 121 }
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122 if (gcode->m == 301)
123 {
124 if (gcode->has_letter('S') && (gcode->get_value('S') == this->pool_index))
125 {
126 if (gcode->has_letter('P'))
127 this->p_factor = gcode->get_value('P');
128 if (gcode->has_letter('I'))
129 this->i_factor = gcode->get_value('I');
130 if (gcode->has_letter('D'))
131 this->d_factor = gcode->get_value('D');
132 if (gcode->has_letter('X'))
133 this->i_max = gcode->get_value('X');
134 }
135 gcode->stream->printf("%s(S%d): Pf:%g If:%g Df:%g X(I_max):%g Pv:%g Iv:%g Dv:%g O:%d\n", this->designator.c_str(), this->pool_index, this->p_factor, this->i_factor, this->d_factor, this->i_max, this->p, this->i, this->d, o);
136 }
137 if (gcode->m == 303)
138 {
139 if (gcode->has_letter('S') && (gcode->get_value('S') == this->pool_index))
140 {
141 double target = 150.0;
142 if (gcode->has_letter('P'))
143 {
144 target = gcode->get_value('P');
145 gcode->stream->printf("Target: %5.1f\n", target);
146 }
147 gcode->stream->printf("Start PID tune, command is %s\n", gcode->command.c_str());
148 this->pool->PIDtuner->begin(this, target, gcode->stream);
149 }
150 }
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151 }
152}
db453125 153
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154void TemperatureControl::on_gcode_execute(void* argument){
155 Gcode* gcode = static_cast<Gcode*>(argument);
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156 if( gcode->has_m){
157 // Set temperature without waiting
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158 if( gcode->m == this->set_m_code && gcode->has_letter('S') )
159 {
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160 if (gcode->get_value('S') == 0)
161 {
907d5e8a 162 this->target_temperature = UNDEFINED;
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163 this->heater_pin->set(0);
164 }
165 else
166 {
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167 this->set_desired_temperature(gcode->get_value('S'));
168 }
eabf7a9b 169 }
e6b5ae25 170 // Set temperature and wait
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171 if( gcode->m == this->set_and_wait_m_code && gcode->has_letter('S') )
172 {
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173 if (gcode->get_value('S') == 0)
174 {
907d5e8a 175 this->target_temperature = UNDEFINED;
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176 this->heater_pin->set(0);
177 }
178 else
179 {
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180 this->set_desired_temperature(gcode->get_value('S'));
181 // Pause
182 this->kernel->pauser->take();
183 this->waiting = true;
184 }
df27a6a3 185 }
df27a6a3 186 }
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187}
188
db453125 189
ded56b35 190void TemperatureControl::set_desired_temperature(double desired_temperature){
907d5e8a 191 target_temperature = desired_temperature;
959dc7db 192 if (desired_temperature == 0.0)
827a49ca 193 heater_pin->set((o = 0));
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194}
195
196double TemperatureControl::get_temperature(){
907d5e8a 197 return last_reading;
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198}
199
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200double TemperatureControl::adc_value_to_temperature(int adc_value)
201{
202 if ((adc_value == 4095) || (adc_value == 0))
203 return INFINITY;
204 double r = r2 / ((4095.0 / adc_value) - 1.0);
205 if (r1 > 0)
206 r = (r1 * r) / (r1 - r);
207 return (1.0 / (k + (j * log(r / r0)))) - 273.15;
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208}
209
8b8b3339 210uint32_t TemperatureControl::thermistor_read_tick(uint32_t dummy){
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211 int r = new_thermistor_reading();
212
213 double temperature = adc_value_to_temperature(r);
214
215 if (target_temperature > 0)
216 {
217 if ((r <= 1) || (r >= 4094))
36a3f3f0 218 {
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219 kernel->streams->printf("MINTEMP triggered on P%d.%d! check your thermistors!\n", this->thermistor_pin->port_number, this->thermistor_pin->pin);
220 target_temperature = UNDEFINED;
221 heater_pin->set(0);
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222 }
223 else
224 {
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225 pid_process(temperature);
226 if ((temperature > target_temperature) && waiting)
36a3f3f0 227 {
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228 kernel->pauser->release();
229 waiting = false;
81b547a1 230 }
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231 }
232 }
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233 else
234 {
dd84d5a4 235 heater_pin->set((o = 0));
959dc7db 236 }
907d5e8a 237 last_reading = temperature;
281967e4 238 return 0;
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239}
240
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241void TemperatureControl::pid_process(double temperature)
242{
243 double error = target_temperature - temperature;
ded56b35 244
8cdae54c 245 p = error * p_factor;
b6a72b99 246 i += (error * this->i_factor);
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247 // d was imbued with oldest_raw earlier in new_thermistor_reading
248 d = adc_value_to_temperature(d);
249 d = (d - temperature) * this->d_factor;
ded56b35 250
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251 if (i > this->i_max)
252 i = this->i_max;
253 if (i < -this->i_max)
254 i = -this->i_max;
ded56b35 255
827a49ca 256 this->o = (p + i + d) * heater_pin->max_pwm() / 256;
8cdae54c 257
827a49ca 258 if (this->o >= heater_pin->max_pwm())
8cdae54c 259 {
95b3d2ba 260 i = 0;
b3d84f09 261 this->o = heater_pin->max_pwm();
8cdae54c 262 }
907d5e8a 263 if (this->o < 0)
8cdae54c 264 {
827a49ca 265 if (this->o < -(heater_pin->max_pwm()))
95b3d2ba 266 i = 0;
907d5e8a 267 this->o = 0;
8cdae54c 268 }
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269
270 this->heater_pin->pwm(o);
271}
ded56b35 272
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273int TemperatureControl::new_thermistor_reading()
274{
c4f4cf73 275 int last_raw = this->kernel->adc->read(this->thermistor_pin);
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276 if (queue.size() >= queue.capacity())
277 {
278 uint16_t l;
279 queue.pop_front(l);
280 running_total -= l;
827a49ca 281 d = l;
907d5e8a 282 }
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283 uint16_t r = last_raw;
284 queue.push_back(r);
285 running_total += last_raw;
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286 return running_total / queue.size();
287}
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288
289void TemperatureControl::on_second_tick(void* argument)
290{
291 if (waiting)
292 kernel->streams->printf("%s:%3.1f /%3.1f @%d\n", designator.c_str(), get_temperature(), ((target_temperature == UNDEFINED)?0.0:target_temperature), o, waiting);
293}