X-Git-Url: http://git.hcoop.net/clinton/3d-models.git/blobdiff_plain/244fc8f0fd3809dc88f93365d82f23aea05925db..ba3e2455368c37d4fc1bbe83030da1a4318a8226:/acorn/acorn-threads.scad

diff --git a/acorn/acorn-threads.scad b/acorn/acorn-threads.scad
index 1abc99e..688ef30 100644
--- a/acorn/acorn-threads.scad
+++ b/acorn/acorn-threads.scad
@@ -5,10 +5,27 @@ use <screw_threads.scad> // http://www.thingiverse.com/thing:1686322
 
 AUTO_CALCULATE = -1;
 
+acorn_parts = [ "body", "cap", "gasket" ];
+
 internal_thread_tolerance = 0.3;
 external_thread_tolerance = 0.2;
 thread_angle = 50;
 
+
+function contains (x, lst) = len([ for (i = lst) if (x == i) i]) > 0;
+
+// dome module from https://github.com/Sembiance/common/blob/master/openscad/dome.scad, Public Domain
+module dome(d=5, h=2, hollow=false, wallWidth=0.5) {
+     sphereRadius = (pow(h, 2) + pow((d/2), 2) ) / (2*h);
+     translate([0, 0, (sphereRadius-h)*-1]) {
+	  difference() {
+	       sphere(sphereRadius);
+	       translate([0, 0, -h]) cube([2*sphereRadius, 2*sphereRadius, 2*sphereRadius], center=true);
+	       if(hollow) sphere(sphereRadius-wallWidth);
+	  }
+     }
+}
+
 module acorn (thread_pitch = 3.0,
 	      thread_size = 2.5,
 	      thread_height = 3.5,
@@ -27,6 +44,8 @@ module acorn (thread_pitch = 3.0,
      thread_tooth_height = (thread_tooth_height == AUTO_CALCULATE) ? ((thread_pitch - 0.4 > 0) ? thread_pitch - 0.4 : thread_pitch) : thread_tooth_height;
      base_height = (base_height == AUTO_CALCULATE) ? inner_d : base_height;
 
+     echo ("outer_d = ", outer_d);
+
 
      module acorn_thread (outer_d = outer_d, internal = false, ring = true) {
 	  if (internal) {
@@ -69,27 +88,38 @@ module acorn (thread_pitch = 3.0,
      }
 
 
-     module cap_keychain_holes (hole_d=3, spacing=15 /*12*/) {
+     module cap_keychain_holes (hole_d=3, spacing=12) {
 	  h=100;
 	  translate ([-spacing/2, 0, 0]) cylinder (d=hole_d, h=h, $fs=0.1);
 	  translate ([spacing/2, 0, 0]) cylinder (d=hole_d, h=h, $fs=0.1);
      }
 
-     module cap () {
-	  scale_f = outer_d / 171;
+     module cap (model="3D/RaleighAcorn_Filled_simple.stl", native_d = 168) {
+	  scale_f = outer_d / native_d; //168;
+	  echo ("scale_f = ", scale_f);
 	  difference () {
 	       scale ([scale_f, scale_f, scale_f]) {
 		    difference () {
 			 union () {
-			      translate ([0, 0, -1]) import ("Acorn_Unthreaded/cap_reduced.stl");
+			      translate ([0, 0, -1]) import (model);
 			      echo ("h = ", thread_height/scale_f);
-			      cylinder (d = 180, h=thread_height/scale_f);
 			 }
+			 // todo: only makes sense for RaleighAcorn, fix in original model...
 			 translate ([0, 0, -0.51]) cube ([200, 200, 1], center=true);
 		    }
 	       }
 	       if (keychain) cap_keychain_holes ();
-	       acorn_thread (internal = true, ring = false);
+
+	       // hollow it out (make parametric later, this is pretty ugly now, but calc seems to be ok for RaleighAcorn)
+	       diam_to_height_ratio = 3.2;
+	       dome_h = outer_d / diam_to_height_ratio - thread_height;
+	       echo ("dome_h = ", dome_h);
+	       difference () {
+		    translate ([0, 0, thread_height-0.01]) dome (d=outer_d, h=dome_h);
+	       }
+
+
+	       translate ([0, 0, -0.01]) acorn_thread (internal = true, ring = false);
 	  }
      }
 
@@ -98,15 +128,27 @@ module acorn (thread_pitch = 3.0,
      }
 
      module nuts () {
-	  translate ([outer_d+10, 0, 0,])  nut ();
-	  cap ();
-	  translate ([-(outer_d+10), 0, 0,])  gasket ();
+	  if (contains ("body", acorn_parts))
+	       translate ([outer_d+10, 0, 0,])  nut ();
+	  if (contains ("cap", acorn_parts))
+	       cap (native_d=167);//model="3D/RaleighAcorn_ExaggeratedCap_Decimated.stl", native_d = 178);
+	  if (contains ("gasket", acorn_parts))
+	      translate ([-(outer_d+10), 0, 0,])  gasket ();
      }
 
      nuts ();
 }
 
-$fs = 1;
-$fa = 1;
+//$fs = 1;
+//$fa = 1;
+
+acorn_parts = [ "cap"];
 
-acorn ();
+//acorn ();
+huge_acorn ();
+
+module huge_acorn () {
+     acorn (inner_d=100, base_height=80,
+	    thread_size=4, thread_pitch=4, thread_height=8,
+	    keychain=false);
+}