Import power supply cover

[clinton/3d-models.git] / etc / meanwell_supply_cover.scad

diff --git a/etc/meanwell_supply_cover.scad b/etc/meanwell_supply_cover.scad
new file mode 100644 (file)
index 0000000..50d9eaa
--- /dev/null
+++ b/etc/meanwell_supply_cover.scad
@@ -0,0 +1,142 @@
+// Power Supply Cover
+// Copyright (c) 2014 "gregington"
+// CC BY-SA 3.0, http://www.thingiverse.com/thing:216951
+
+
+WALL = 5;
+PSU_CLEARANCE = 2;
+PSU_WIDTH = 115 + PSU_CLEARANCE;
+PSU_HEIGHT = 50 + PSU_CLEARANCE;
+PSU_DEPTH = 200;
+
+COVER_WIDTH = PSU_WIDTH + (2 * WALL);
+COVER_HEIGHT = PSU_HEIGHT + (2 * WALL);
+COVER_DEPTH = 90 + WALL;
+COVER_INNER_DEPTH= 50 + WALL;
+COVER_SUPPORT_WIDTH = 20;
+
+VENT_HEIGHT = 35;
+VENT_WIDTH = 1.6;
+VENT_DISTANCE = 4;
+
+CABLE_SLOT_WIDTH = 8;
+CABLE_SLOT_HEIGHT = 18;
+CABLE_SLOT_Y_OFFSET = 40;
+CABLE_SLOT_VENT_DISTANCE = 2;
+
+POWER_SOCKET_OFFSET = 30;
+POWER_SWITCH_OFFSET = 20;
+
+SCREW_HOLE_HEIGHT = 12;
+SCREW_HOLE_WIDTH = 5;
+SCREW_HOLE_Z_OFFSET = 12.5;
+SCREW_HOLE_Y_OFFSET = 83.5;
+
+
+module cover() {
+  difference() {
+    cube([COVER_WIDTH, COVER_DEPTH, COVER_HEIGHT]);
+    translate([COVER_SUPPORT_WIDTH, COVER_INNER_DEPTH, 0]) {
+      cube([COVER_WIDTH - (2 * COVER_SUPPORT_WIDTH), COVER_DEPTH - COVER_INNER_DEPTH, COVER_HEIGHT]);
+    }
+    translate([WALL, WALL, WALL]) {
+      cube([PSU_WIDTH, PSU_DEPTH, PSU_HEIGHT]);
+    }
+  }
+}
+
+module vents() {
+  for (x = [ WALL + VENT_DISTANCE : VENT_DISTANCE : COVER_WIDTH - WALL ]) {
+    translate([x, WALL, (COVER_HEIGHT - VENT_HEIGHT) / 2]) {
+      rotate([0, -90, 90]) {
+        if (x < CABLE_SLOT_HEIGHT + WALL + VENT_DISTANCE) {
+          translate([CABLE_SLOT_WIDTH + CABLE_SLOT_VENT_DISTANCE, 0, 0]) {         
+            slot(VENT_WIDTH, VENT_HEIGHT - CABLE_SLOT_WIDTH - CABLE_SLOT_VENT_DISTANCE, 2 * WALL);
+          }
+        } else {
+          slot(VENT_WIDTH, VENT_HEIGHT, 2 * WALL);
+        }
+      }
+    }
+  }
+
+}
+
+module slot(width, height, depth) {
+  translate([width / 2, 0, 0]) {
+    union() {
+      cube([height - width, width, depth]);
+      translate([0, width / 2, 0]) {
+        cylinder(h = depth, r = width / 2);
+      }
+      translate([height - width, width / 2, 0]) {
+        cylinder(h = depth, r = width / 2);
+      }
+    }
+  }
+}
+
+module powerSocket() {
+  translate([WALL + 2, POWER_SOCKET_OFFSET, 0.5 * COVER_HEIGHT]) {
+    rotate([0, 90, 0]) {
+      translate([20,0,-5]) cylinder(r=1.7, h=22, center=true);
+      translate([-20,0,-5]) cylinder(r=1.7, h=22, center=true);
+      hull() {
+        minkowski() {
+          cube([20.5,12.5,3], center=true);
+          cylinder(r=5,h=0.1);
+        }
+        translate([20,0,0]) cylinder(r=5, h=3, center=true);
+        translate([-20,0,0]) cylinder(r=5, h=3, center=true);
+      }
+      translate([0,0,-5.5 - 1.5])
+        minkowski() {
+          cube([20,12,11], center=true);
+          cylinder(r=4,h=0.1);
+      }
+    }
+  }
+}
+
+module powerSwitch() {
+  translate([COVER_WIDTH / 2, POWER_SWITCH_OFFSET, COVER_HEIGHT + 2]) {
+    rotate([0, 0, -90]) {
+         cube([14.8,20.8,2], center=true);
+         translate([0,0,-7-1]) cube([13,19.8,14], center=true);
+    }
+  }
+}
+
+module cableSlot() {
+  translate([WALL + VENT_DISTANCE / 2, WALL, (COVER_HEIGHT - VENT_HEIGHT) / 2]) {
+    rotate([90, 0, 0]) {
+      slot(CABLE_SLOT_WIDTH, CABLE_SLOT_HEIGHT, WALL * 2);
+    }
+  }
+}
+
+module screwHoles() {
+  translate([-2.5, SCREW_HOLE_Y_OFFSET + WALL - SCREW_HOLE_HEIGHT, SCREW_HOLE_Z_OFFSET + WALL + PSU_CLEARANCE / 2 - SCREW_HOLE_WIDTH / 2]) {
+    rotate([90, 0, 90]) {
+      slot(SCREW_HOLE_WIDTH, SCREW_HOLE_HEIGHT, COVER_WIDTH + 5);
+    }
+  }
+
+  translate([-2.5, SCREW_HOLE_Y_OFFSET + WALL - SCREW_HOLE_HEIGHT, COVER_HEIGHT - SCREW_HOLE_Z_OFFSET - SCREW_HOLE_WIDTH - WALL - PSU_CLEARANCE / 2 + SCREW_HOLE_WIDTH / 2]) {
+    rotate([90, 0, 90]) {
+      slot(SCREW_HOLE_WIDTH, SCREW_HOLE_HEIGHT, COVER_WIDTH + 5);
+    }
+  }
+}
+
+translate([0, COVER_HEIGHT, 0]) rotate([90, 0, 0]) {
+  difference() {
+    cover();
+    vents();
+    cableSlot();
+    powerSocket();
+    powerSwitch();
+    screwHoles();
+  }
+}
+